KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Splash of champagne [Noginsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.0988 kg
finished product, g
Whipped semi-finished product
Agar syrup
Sponge cake with surfactant
№061 Cream "New"
No. 063 Milk-sugar syrup
No. 024b Air
No. 104 Jelly
№062 Cream "New" chocolate
in kind
in solids
Sign up99.85—  19.4 4.1 —  3.1 3.7 1.2 —  31.5 31.4 
Starch syrup78.0 —  18.8 —  —  —  —  0.3 —  19.1 14.94
water—  —  9.5 —  —  —  —  1.4 —  10.9 —  
Raw egg white12.0 5.7 —  —  —  —  1.9 —  —  7.6 0.9 
Melange27.0 —  —  4.8 —  —  —  —  —  4.8 1.3 
Sign up85.5 —  —  4.1 —  —  —  —  —  4.1 3.5 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  —  2.7 —  —  —  0.823.522.99
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  —  1.5 —  —  —  1.5 0.18
Agar (E406)85.0 —  1.0 —  —  —  —  0.03—  1.030.85
Integrated Nutritional Supplement emulsifier churning paste [3]52.0 —  —  0.27—  —  —  —  —  0.270.14
Sign up—  0.09—  0.03—  —  —  0.01—  0.13—  
Cocoa powder [Skurikhin]95.0 —  —  —  —  —  —  —  0.090.090.09
Vanilla powder99.85—  —  —  0.02—  0.02—  0.010.050.05
Ammonium carbonic (E503(i))—  —  —  0.03—  —  —  —  —  0.03—  
Citric acid (E330)98.0 —  —  —  —  —  0.020.01—  0.030.03
Sign up—  —  —  —  0.01—  —  —  —  0.01—  
Wine—  —  —  —  0.01—  —  —  —  0.01—  
Food paint—  —  —  —  —  —  —  —  —  —  —  
Total raw materials for semi-finished products5.7948.7 13.332.744.6 5.642.950.92—  —  
Sign up75.0 46.3 —  —  —  —  —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  —  —  3.3 —  —  —  1.1 —  —  
Total raw materials and semi-finished products52.0948.7 13.336.044.6 5.642.952.02—  —  
Output of convenience foods50.8 46.3 10.8 5.9 4.3 3.9 2.9 1.9 —  —  
Sign up10.0 —  —  —  —  —  —  —  —  21.6 2.2 
Jam69.0 —  —  —  —  —  —  —  —  3.9 2.7 
Total Raw—  —  —  —  —  —  —  —  110.1761.27
The output of semi-finished products in the finished product49.4 —  10.5 5.7 —  3.8 2.9 1.9 —  —  
Output finished product58.2 57.5 
Humidity41.8%31.9%25.0%22.0 ±3.0%22.0 ±2.0%27.0 ±2.0%3.5 ±1.5%50.0 ±2.0%21.2 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 104 Jelly
  3. Preparation - No. 024b Air
  4. Preparation - No. 063 Milk-sugar syrup
  5. Preparation - Sponge cake with surfactant
  6. Preparation - Agar syrup
  7. Preparation - №062 Cream "New" chocolate
  8. Preparation - №061 Cream "New"
  9. Preparation - Whipped semi-finished product
  10. Preparation - Cake Splash of champagne [Noginsk]
  11. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 104 Jelly
  4. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  5. Preparation - No. 024b Air
  6. Preparation - No. 063 Milk-sugar syrup
  7. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  8. Preparation - Sponge cake with surfactant
  9. Preparation - Agar syrup
  10. Preparation - №062 Cream "New" chocolate
  11. Prepared as a cream New No. 61, at the end of whipping add cocoa powder.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, with a glossy surface, well retaining its shape.

  12. Preparation - №061 Cream "New"
  13. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  14. Preparation - Whipped semi-finished product
  15. Preparation - Cake Splash of champagne [Noginsk]
  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.