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'___' ______________ 2020г.
Технологическая инструкция
по производству изделия
Cake Fruit dessert [Yegoryevsk]
Вырабатывается по
  1. Вводная часть

    Настоящая технологическая инструкция распространяется на производство изделия Cake Fruit dessert [Yegoryevsk].

  2. Характеристика готовой продукции

    Качество изделия Cake Fruit dessert [Yegoryevsk] должно соответствовать требованиям .

  3. Входной контроль сырья

    Получение и контроль входящего сырья на производство, необходимо проверить:

    • наличие медицинской книжки у водителя,
    • температурный режим и состояния кузова,
    • сопроводительные документы (накладная, декларация, качественное удостоверение).
  4. Сырье, применяемое при изготовлении изделия
    1. Перечень сырья
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      • Vegetable oil cream "Vippak"
      • Water
      • Unsalted butter
      • Fruit filler "Ledifruit Samfil"
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      • Starch syrup
      • Whole condensed milk with sugar
      • Flour, premium
      • Raw egg white
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      • Cognac or dessert wine
      • Agar
      • Citric acid
      • Citrus essence
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      • Essence
      • Essence of rum
      • Vanilla powder

      Допускается взаимозаменяемость сырья в соответствии с утвержденными указаниями к рецептурам по взаимозаменяемости сырья.

    2. Характеристика сырья

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      Vegetable oil cream "Vippak"
      A slightly creamy water-fat emulsion with vanilla flavor and aroma.

      Water
      Transparent liquid, odorless and tasteless. Must meet the requirements of SanPiN 2.1.4.1074-01. "Drinking water. Hygienic requirements for water quality in centralized drinking water supply systems. Quality control".

      Unsalted butter
      Cow oil should be free of foreign taste, rancidity and odor. Oil with a putrid, rancid, fishy, moldy, musty, greasy taste and smell is not allowed for use.

      Fruit filler "Ledifruit Samfil"

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      Starch syrup
      Depending on the carbohydrate composition, molasses are divided into the following types: low-sugar, caramel acid, caramel enzymatic, maltose, high-sugar. Appearance: thick viscous liquid. It should be transparent, opalescence is allowed for low-sugar and caramel acidic. Taste and smell: Characteristic of molasses, without foreign taste and smell. Mass fraction of reducing substances in terms of dry matter (glucose equivalent) for low-sugar 26-35%, caramel 36-44%, maltose 38-70%, high-sugar more than 45%. The acidity of low-sugar and caramelized acid syrup obtained from potato and other types of tuber starch is not more than 27 degrees, from corn and other types of grain starch is not more than 15 degrees. At the request of the consumer, the mass fraction of molasses dry matter is allowed less than 78%.

      Whole condensed milk with sugar
      Taste and smell: The taste is sweet, clean with a pronounced taste and smell of pasteurized milk without foreign tastes and odors. Slight fodder flavor is allowed. Appearance and consistency: Homogeneous, viscous throughout the mass without the presence of organoleptically perceptible crystals of milk sugar (lactose). A mealy consistency and a slight lactose sediment at the bottom of the package during storage are allowed. Color: White with a cream shade. Uniform throughout the mass.

      Flour, premium
      Wheat flour. The color of the higher grades of flour should be white with a yellowish tinge, the lower ones - whiter, darker and non-uniformly variegated. Flour should taste slightly sweet. When chewing flour, there should be no crunch on the teeth, no bitterness and no odors. Flour moisture - no more than 15%

      Raw egg white
      The egg white should be whitish fawn to yellow-green when frozen and fawn after thawing. There should be no foreign smells and tastes.

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      Cognac or dessert wine

      Agar

      Citric acid
      Colorless crystals or white powder without lumps. The taste should be sour, without any foreign aftertaste. There is no smell. The structure should be free-flowing and dry, not sticky to the touch. Mechanical impurities are not allowed.

      Citrus essence

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      Essence

      Essence of rum

      Vanilla powder

    3. Хранение сырья

      Все сырье и полуфабрикаты, поступающие на склады предприятия, должны соответствовать требованиям действующей НД, сопровождаются документом, удостоверяющим их качество и безопасность, а так же маркировочным ярлыком на каждом тарном месте (ящике, фляге, коробке) с указанием даты изготовления, срока годности или срока хранения.

      На предприятиях должны соблюдаться требования, предъявляемые к хранению продуктов, предотвращающие их порчу.

      Поступившие в производство продукты перекладывают в чистую промаркированную в соответствии с видом продукта производственную тару или хранят в таре поставщика.

      Продукты хранят согласно принятой классификации по условиям хранения.

      Аллергеносодержащее сырье храниться отдельно.

    4. Подготовка сырья к пуску в производство

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      Vegetable oil cream "Vippak"
      Before whipping, chill for at least 12 hours in the refrigerator at a temperature of + 5 ° C - + 8 ° C. Beat on medium speed until desired cream consistency is obtained. The whipped product remains freeze-thaw stable.

      Water

      Unsalted butter
      The butter is carefully cleaned from the surface, cut into pieces. It is allowed to use oil strippers in the manufacture of baked products. If fats are used in melted form, then they are filtered through a metal sieve with 1.5 mm cells.

      Fruit filler "Ledifruit Samfil"

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      Starch syrup
      Starch syrup is heated to 40 -50 ℃ to reduce the viscosity, and then filtered through a sieve with cells of no more than 2 mm.

      Whole condensed milk with sugar
      Condensed milk is freed from the transport container before being used in production and unpacked and fed to the boiling section, where it is loaded into the digester and heated to a temperature of 85 ℃ for 15-20 minutes. After processing, the condensed milk is filtered through a sieve with cells of no more than 3 mm in diameter. The filtered and cooled condensed milk is placed in clean, dry, labeled containers with tight-fitting lids. Moving in the production of condensed milk in open containers and without marking is prohibited.

      Flour, premium
      Wheat flour is sifted through a sieve with meshes of not more than 2.5 mm and passed through magnetic catchers. If the flour is at a low temperature, then it should be kept in a warm room so that the temperature rises to 12 ℃.

      Raw egg white
      Before use, filter the egg white through a sieve with a mesh size of not more than 3 mm.

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      Cognac or dessert wine

      Agar
      Agar is soaked in running water for 2-4 hours.

      Citric acid
      Dissolve citric acid in hot water (70-80 в) in a 1: 1 ratio and filter through a sieve with cells of no more than 0.5 mm.

      Citrus essence

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      Essence

      Essence of rum

      Vanilla powder

  5. Описание технологического процесса
    1. Описание процесса изготовления полуфабрикатов:

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      Sugar syrup for vegetable cream

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      No. 001 Biscuit (main)

      ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
      The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
      ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
      ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

      ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

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      Whippack cream with syrup

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    2. Приготовление кондитерского изделия:

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  6. Упаковка

  7. Mаркировка, транспортирование и хранение

    Маркировка готовых изделий должна соответствовать Техническим регламентам Таможенного союза ТР ТС 022/2011 «Пищевая продукция в части ее маркировки», ТР ТС 029/2012 "Требования безопасности пищевых добавок, ароматизаторов и технологических вспомогательных средств", ГОСТ Р 53598-2009 «Продукты пищевые. Рекомендации по этикетированию»

    Состав: white sugar, vegetable oil cream "Vippak" (drinking water, palm kernel vegetable fat, sugar, milk protein, emulsifiers (E420ii, E472e, E322, E435), stabilizer (E463), salt, flavoring, dye - betacarotene), unsalted butter, fruit filler "Ledifruit Samfil", melange, molasses or glucose syrup, whole condensed milk with sugar, flour, premium, raw egg white, potato starch, cognac or dessert wine, thickener - agar, acidity regulator - citric acid, citrus essence, flavoring, essence, essence of rum, vanilla powder.

    Состав: white sugar, vegetable oil cream "Vippak" (drinking water, palm kernel vegetable fat, sugar, milk protein, emulsifiers (E420ii, E472e, E322, E435), stabilizer (E463), salt, flavoring, dye - betacarotene), unsalted butter, fruit filler "Ledifruit Samfil", melange, molasses or glucose syrup, whole condensed milk with sugar, flour, premium, raw egg white, potato starch, cognac or dessert wine, thickener - E406, acidity regulator - E330, citrus essence, flavoring, essence, essence of rum, vanilla powder.

  8. Контроль производства

    На протяжении всего технологического процесса производства кондитерского изделия Cake Fruit dessert [Yegoryevsk] проводят контроль за соблюдением технологических параметров, качества используемого сырья, материалов, готовой продукции. Готовый продукт подлежит выборочному контролю качества, с записью результатов в журнал.

  9. Требования безопасности производства

    Технологический процесс должен соответствовать требованиям техники безопасности и типовым инструкция по охране труда для работников предприятий торговли и общественного питания.

Приложение

Перечень нормативных документов

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  • ГОСТ 26574-2017 Wheat baking flour. Technical conditions
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  • ГОСТ 31688-2012 Dairy canned food. Condensed milk and cream with sugar. Technical conditions
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  • ГОСТ 31732-2014 Cognac. General specifications
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  • ГОСТ 32261-2013 Butter. Technical conditions
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  • ГОСТ 33806-2016 Fruit table wines and fruit table wine materials. General specifications
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  • ГОСТ 908-2004 Citric acid monohydrate food. Technical conditions
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  • ГОСТ Р 53876-2010 Potato starch. Technical conditions
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