KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Rhythm Cake [Shatura]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.9721 kg
finished product, g
№105 Souffle
No. 098 Sugar-agar syrup
No. 001 Biscuit (main)
№085 Protein cream on agar
No. 024a Semi-finished product crumb "Air" No. 24
in kind
in solids
Sign up99.85—  283.0 45.5 27.0 28.9 384.4 383.8 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 179.1 —  —  —  —  179.1 150.5 
Starch syrup78.0 —  141.5 —  —  —  141.5 110.4 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 87.2 —  —  —  —  87.2 64.5 
Raw egg white12.0 50.9 —  —  13.5 14.5 78.9 9.4 
Sign up27.0 —  —  75.9 —  —  75.9 20.5 
Water—  —  70.8 —  —  —  70.8 —  
Flour, premium85.5 —  —  36.9 —  —  36.9 31.5 
Water (for soaking agar-agar)—  —  19.7 —  —  —  19.7 —  
Potato starch80.0 —  —  9.1 —  —  9.1 7.3 
Sign up85.0 —  3.9 —  0.19—  4.093.56
Citric acid (E330)98.0 3.0 —  —  0.010.143.153.05
Citrus essence—  2.0 —  —  —  —  2.0 —  
Essence—  —  —  0.45—  —  0.45—  
Vanilla powder99.85—  —  —  —  0.140.140.14
Sign up—  —  —  —  0.04—  0.04—  
Total raw materials for semi-finished products322.2 518.9 167.8540.7443.68—  —  
Sign up80.0 483.5 —  —  —  —  —  —  
Total raw materials and semi-finished products805.7 518.9 167.8540.7443.68—  —  
Output of convenience foods791.7 483.5 131.1 40.3 30.3 —  —  
Sign up99.4 —  —  —  —  —  15.1 15.0 
Total Raw—  —  —  —  —  1108.47799.65
The output of semi-finished products in the finished product763.1 —  126.4 38.9 29.2 —  —  
Output finished product76.6 744.6 
Humidity23.4%24.0 ±2.0%20.0 ±3.0%25.0 ±3.0%30.0 ±2.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 024a Semi-finished product crumb "Air" No. 24
  3. Preparation - №085 Protein cream on agar
  4. Preparation - No. 001 Biscuit (main)
  5. Preparation - No. 098 Sugar-agar syrup
  6. Preparation - №105 Souffle
  7. Preparation - Rhythm Cake [Shatura]
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 024a Semi-finished product crumb "Air" No. 24
  4. The finished air semi-finished product No. 24 is crushed and sieved.

  5. Preparation - №085 Protein cream on agar
  6. Prepare a cream like protein on agar No. 83. At the end of whipping, add vanillin and citric acid.

  7. Preparation - No. 001 Biscuit (main)
  8. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  9. Preparation - No. 098 Sugar-agar syrup
  10. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  11. Preparation - №105 Souffle
  12. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  13. Preparation - Rhythm Cake [Shatura]
  14. Packaging, labeling, storage and transportation.
  15. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.