KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Coconut cake [Yakhroma]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5082 kg
finished product, g
№014 Sponge cake "Prague"
Prague cream
No. 095 Blotting syrup
No. 024 Air
in kind
in solids
Sign up27.0 157.6 —  —  —  157.6 42.5 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 18.0 117.9 —  —  135.9 114.2 
Granulated sugar99.8571.1 —  16.8 15.5 103.4 103.3 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  71.2 —  —  71.2 52.7 
Flour, premium85.5 54.5 —  —  —  54.5 46.6 
Sign up—  —  12.3 18.5 —  30.8 —  
Cocoa powder [Skurikhin]95.0 11.0 5.5 —  —  16.5 15.8 
Raw egg yolk46.0 —  12.3 —  —  12.3 5.6 
Raw egg white12.0 —  —  —  7.8 7.8 0.93
Cognac or dessert wine—  —  —  1.6 —  1.6 —  
Sign up98.0 —  —  —  0.080.080.08
Vanilla powder99.85—  —  —  0.080.080.08
Vanillin—  —  0.06—  —  0.06—  
Essence of rum—  —  —  0.06—  0.06—  
Total raw materials for semi-finished products312.2 219.2636.9623.46—  —  
Output of convenience foods229.5 219.7 32.8 16.4 —  —  
Sign up98.0 —  —  —  —  19.7 19.3 
Chocolate99.4 —  —  —  —  6.6 6.5 
Total Raw—  —  —  —  618.18407.59
The output of semi-finished products in the finished product222.3 212.8 31.8 15.9 —  —  
Output finished product74.7 379.5 
Humidity25.3%24.0 ±3.0%27.5%50.0 ±4.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 024 Air
  3. Preparation - No. 095 Blotting syrup
  4. Preparation - Prague cream
  5. Preparation - №014 Sponge cake "Prague"
  6. Preparation - Coconut cake [Yakhroma]
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 024 Air
  4. Prepare a semi-finished product in the same way as air No. 23, add citric acid at the end of whipping.

  5. Preparation - No. 095 Blotting syrup
  6. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  7. Preparation - Prague cream
  8. A mixture of egg yolks mixed with water in a 1: 1 ratio and condensed milk is persuaded in a water bath until a creamy consistency. Then it is cooled and introduced gradually, in several steps, into the butter previously softened in a whipping machine. At the end of the beating, add cocoa powder and vanillin. Duration of whipping is 20 min.

    A homogeneous fluffy mass of brown color, with a glossy surface, well retaining its shape.

  9. Preparation - №014 Sponge cake "Prague"
  10. ** Preparation of dough. ** Egg yolks are ground with 50% granulated sugar, provided by the recipe, until the sugar crystals are completely dissolved. Beat the egg whites separately. At the end of the beating, add the remaining granulated sugar. The whipped whites and yolks are mixed. Whipped butter, preheated to 30 ℃, is added to the egg-sugar mass, mixed until a homogeneous mass is obtained, then flour mixed with cocoa powder is gradually added and the dough is kneaded.
    ** Shaping. ** The dough is poured into round molds, the bottom of which is preliminarily covered with paper.
    ** Baking. ** Baking duration 40–45 minutes at a temperature of 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from the molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of the semi-finished product. ** Round shape. Smooth, thin top crust of golden brown color. The crumb is porous, elastic, brown in color.

  11. Preparation - Coconut cake [Yakhroma]
  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.