KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Forest edge cake (figured) [Noginsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.3424 kg
finished product, g
№105 Souffle
No. 098 Sugar-agar syrup
No. 001 Biscuit (main)
№061 Cream "New"
No. 063 Milk-sugar syrup
№062 Cream "New" chocolate
No. 024 Air
No. 016 Sand (main)
in kind
in solids
Sign up99.85—  70.4 23.3 —  31.8 —  9.1 0.79135.39135.29
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 44.6 —  —  25.3 —  10.9 —  1.2 82.0 68.7 
Melange27.0 —  —  38.9 —  —  —  —  0.2839.1810.57
Starch syrup78.0 —  35.2 —  —  —  —  —  —  35.2 27.5 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 21.7 —  —  —  —  —  —  —  21.7 16.1 
Sign up85.5 —  —  18.9 —  —  —  —  2.0 20.9 17.8 
Water—  —  17.6 —  —  —  —  —  —  17.6 —  
Raw egg white12.0 12.7 —  —  —  —  —  4.5 —  17.2 2.04
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  —  15.2 —  —  —  15.2 1.8 
Water (for soaking agar-agar)—  —  4.9 —  —  —  —  —  —  4.9 —  
Sign up80.0 —  —  4.7 —  —  —  —  —  4.7 3.7 
Cocoa powder [Skurikhin]95.0 —  —  —  —  —  1.2 —  —  1.2 1.2 
Agar (E406)85.0 —  1.0 —  —  —  —  —  —  1.0 0.83
Citric acid (E330)98.0 0.75—  —  —  —  —  0.05—  0.8 0.77
Citrus essence—  0.5 —  —  —  —  —  —  —  0.5 —  
Sign up99.85—  —  —  0.22—  0.1 0.05—  0.370.37
Essence—  —  —  0.23—  —  —  —  0.010.24—  
Flour, premium (on the dust)85.5 —  —  —  —  —  —  —  0.160.160.14
Cognac—  —  —  —  0.05—  0.05—  —  0.1 —  
Wine—  —  —  —  0.05—  —  —  —  0.05—  
Sign up96.5 —  —  —  —  —  —  —  0.010.010.01
Ammonium carbonic (E503(i))—  —  —  —  —  —  —  —  —  —  —  
Baking soda (E500(ii))50.0 —  —  —  —  —  —  —  —  —  —  
Total raw materials for semi-finished products80.25129.1 86.0325.6247.0 12.2513.7 4.45398.4 286.82
Sign up80.0 120.3 —  —  —  —  —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  —  —  30.6 —  14.0 —  —  —  —  
Total raw materials and semi-finished products200.55129.1 86.0356.2247.0 26.2513.7 4.45—  —  
Output of convenience foods197.0 120.3 67.2 55.0 44.6 25.6 9.6 3.8 —  —  
The output of semi-finished products in the finished product188.3 —  64.2 52.6 —  24.5 9.2 3.7 —  —  
Output finished product77.1 263.9 
Humidity22.9%24.0 ±2.0%20.0 ±3.0%25.0 ±3.0%22.0 ±2.0%27.0 ±2.0%21.2 ±1.5%3.5 ±1.5%5.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 016 Sand (main)
  3. Preparation - No. 024 Air
  4. Preparation - No. 063 Milk-sugar syrup
  5. Preparation - No. 001 Biscuit (main)
  6. Preparation - No. 098 Sugar-agar syrup
  7. Preparation - №062 Cream "New" chocolate
  8. Preparation - №061 Cream "New"
  9. Preparation - №105 Souffle
  10. Preparation - Forest edge cake (figured) [Noginsk]
  11. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 016 Sand (main)
  4. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  5. Preparation - No. 024 Air
  6. Prepare a semi-finished product in the same way as air No. 23, add citric acid at the end of whipping.

  7. Preparation - No. 063 Milk-sugar syrup
  8. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  9. Preparation - No. 001 Biscuit (main)
  10. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  11. Preparation - No. 098 Sugar-agar syrup
  12. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  13. Preparation - №062 Cream "New" chocolate
  14. Prepared as a cream New No. 61, at the end of whipping add cocoa powder.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, with a glossy surface, well retaining its shape.

  15. Preparation - №061 Cream "New"
  16. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  17. Preparation - №105 Souffle
  18. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  19. Preparation - Forest edge cake (figured) [Noginsk]
  20. Packaging, labeling, storage and transportation.
  21. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.