KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Chocolate-biscuit [Ivanteevka]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.2366 kg
finished product, g
No. 001 Biscuit (main)
Prague cream
№061 Cream "New"
No. 063 Milk-sugar syrup
in kind
in solids
Sign up27.0 56.8 —  —  —  56.8 15.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  44.8 11.3 —  56.1 47.1 
Granulated sugar99.8534.1 —  —  9.7 43.8 43.7 
Flour, premium85.5 27.6 —  —  —  27.6 23.6 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  27.1 —  —  27.1 20.0 
Sign up80.0 6.8 —  —  —  6.8 5.5 
Raw egg yolk46.0 —  4.7 —  —  4.7 2.1 
Water—  —  4.7 —  —  4.7 —  
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  4.7 4.7 0.56
Cocoa powder [Skurikhin]95.0 —  2.1 —  —  2.1 2.0 
Sign up—  0.34—  —  —  0.34—  
Vanilla powder99.85—  —  0.1 —  0.1 0.1 
Cognac—  —  —  0.02—  0.02—  
Wine—  —  —  0.02—  0.02—  
Vanillin—  —  0.02—  —  0.02—  
Total raw materials for semi-finished products125.6483.4211.4414.4 —  —  
Sign up73.0 —  —  13.7 —  —  —  
Total raw materials and semi-finished products125.6483.4225.1414.4 —  —  
Output of convenience foods98.2 83.5 24.5 13.7 —  —  
Sign up99.4 —  —  —  —  39.3 39.0 
Total Raw—  —  —  —  274.2 198.96
The output of semi-finished products in the finished product94.6 80.4 23.7 —  —  —  
Output finished product78.4 185.4 
Humidity21.6%25.0 ±3.0%27.5%22.0 ±2.0%27.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 063 Milk-sugar syrup
  3. Preparation - Prague cream
  4. Preparation - No. 001 Biscuit (main)
  5. Preparation - №061 Cream "New"
  6. Preparation - Cake Chocolate-biscuit [Ivanteevka]
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 063 Milk-sugar syrup
  4. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  5. Preparation - Prague cream
  6. A mixture of egg yolks mixed with water in a 1: 1 ratio and condensed milk is persuaded in a water bath until a creamy consistency. Then it is cooled and introduced gradually, in several steps, into the butter previously softened in a whipping machine. At the end of the beating, add cocoa powder and vanillin. Duration of whipping is 20 min.

    A homogeneous fluffy mass of brown color, with a glossy surface, well retaining its shape.

  7. Preparation - No. 001 Biscuit (main)
  8. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  9. Preparation - №061 Cream "New"
  10. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  11. Preparation - Cake Chocolate-biscuit [Ivanteevka]
  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.