KondiDoc: технологические расчеты в кондитерском производстве
To get a calculation for 1000 or your specified output is required:
1) Sign up;
2) having received a registration letter confirm your E-mail and phone number;
3) Sign in.
4) In case of problems call +7 (495) 510-12-33 we work 7:00-19:00 Moscow time

Technological map Cake From the bottom of my heart [Podolsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.3935 kg
finished product, g
Butter-whipped semi-finished product
№061 Cream "New"
№105 Souffle
No. 053 Creamy fruit cream
No. 063 Milk-sugar syrup
No. 098 Sugar-agar syrup
No. 104 Jelly
in kind
in solids
Sign up99.8551.1 —  —  —  35.0 28.7 16.7 131.5 131.3 
Flour, premium85.5 67.5 —  —  —  —  —  —  67.5 57.7 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  40.5 18.2 —  —  —  —  58.7 49.4 
Margarine84.0 51.1 —  —  —  —  —  —  51.1 42.9 
Melange27.0 36.0 —  —  —  —  —  —  36.0 9.7 
Sign up—  —  —  —  —  —  7.2 19.1 26.3 —  
Jam, confiture, preserves72.0 —  —  —  20.6 —  —  —  20.6 14.8 
Starch syrup78.0 —  —  —  —  —  14.4 4.2 18.6 14.4 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  —  16.7 —  —  16.7 2.0 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  —  8.9 —  —  —  —  8.9 6.6 
Sign up12.0 —  —  5.2 —  —  —  —  5.2 0.62
Water (for soaking agar-agar)—  —  —  —  —  —  2.0 —  2.0 —  
Agar (E406)85.0 —  —  —  —  —  0.4 0.420.820.69
Citric acid (E330)98.0 —  —  0.31—  —  —  0.080.390.38
Vanilla powder99.85—  0.36—  —  —  —  —  0.360.36
Sign up—  —  —  0.21—  —  —  —  0.21—  
Essence—  —  —  —  —  —  —  0.120.12—  
Cognac—  —  0.08—  —  —  —  —  0.08—  
Wine—  —  0.08—  —  —  —  —  0.08—  
Food paint—  —  —  —  —  —  —  0.040.04—  
Total raw materials for semi-finished products205.7 41.0232.8220.6 51.7 52.7 40.66—  —  
Sign up78.0 —  —  —  48.0 —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  49.2 —  —  —  —  —  —  —  
No. 098 Sugar-agar syrup80.0 —  —  49.1 —  —  —  —  —  —  
Total raw materials and semi-finished products205.7 90.2281.9268.6 51.7 52.7 40.66—  —  
Output of convenience foods160.8 88.2 80.4 68.3 49.2 49.1 40.2 —  —  
Sign up98.0 —  —  —  —  —  —  —  12.1 11.8 
Total Raw—  —  —  —  —  —  —  457.3 342.65
The output of semi-finished products in the finished product157.4 39.4 78.7 66.9 —  —  39.4 —  —  
Output finished product81.9 322.3 
Humidity18.1%5.0%22.0 ±2.0%24.0 ±2.0%23.8 ±2.0%27.0 ±2.0%20.0 ±3.0%50.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 104 Jelly
  3. Preparation - No. 098 Sugar-agar syrup
  4. Preparation - No. 063 Milk-sugar syrup
  5. Preparation - Butter-whipped semi-finished product
  6. Preparation - №105 Souffle
  7. Preparation - №061 Cream "New"
  8. Preparation - No. 053 Creamy fruit cream
  9. Preparation - Cake From the bottom of my heart [Podolsk]
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 104 Jelly
  4. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  5. Preparation - No. 098 Sugar-agar syrup
  6. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  7. Preparation - No. 063 Milk-sugar syrup
  8. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  9. Preparation - Butter-whipped semi-finished product
  10. Preparation - №105 Souffle
  11. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  12. Preparation - №061 Cream "New"
  13. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  14. Preparation - No. 053 Creamy fruit cream
  15. Preparation - Cake From the bottom of my heart [Podolsk]
  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.