KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe Cake Joy [Noginsk]

Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 108.1 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2No. 114 Zephyr64.0 286.00 183.04 30.92 19.79 
3Raw glaze (in №68, 122, 197)87.0 43.00 37.41 4.65 4.04 
4No. 104 Jelly50.0 29.00 14.50 3.13 1.57 
5No. 107 Chocolate grits89.3 14.00 12.50 1.51 1.35 
Total25.0 75.0 1000.00 749.85 108.10 81.06 
Output25.0 75.0 1000.00 749.85 81.06 
No. 107 Chocolate grits basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 1.51 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Cocoa powder [Skurikhin]95.0 194.35 184.63 0.29 0.28 
3Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 40.89 34.35 0.0620.052
4Vanilla powder99.855.19 5.18 0.0080.008
Total10.8 89.2 1015.94 906.61 1.54 1.37 
Losses 1.5%13.61 0.021
Output10.7 89.3 1000.00 893.00 1.51 1.35 
Losses before baking/boiling, shrinkage 0.75066%89.2 7.63 6.81 0.0120.010
Baking/boiling 0.07%0.69 0.001
Losses after baking/boiling, shrinkage 0.75066%89.3 7.62 6.81 0.0120.010
Biscuit (Noginsk) Recipe No. 2
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 67.89 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Flour, premium85.5 369.86 316.23 25.11 21.47 
3Granulated sugar99.85369.86 369.31 25.11 25.07 
4Essence—  2.05 —   0.14 —   
Total37.3 62.7 1358.18 851.97 92.20 57.84 
Losses 6.1%51.97 3.53 
Output20.0 80.0 1000.00 800.00 67.89 54.31 
Losses before baking/boiling, shrinkage 3.04978%62.7 41.42 25.98 2.81 1.76 
Baking/boiling 21.59%284.28 19.30 
Losses after baking/boiling, shrinkage 3.04978%80.0 32.48 25.98 2.20 1.76 
No. 114 Zephyr basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 30.92 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85256.11 255.73 7.92 7.91 
3Raw egg white12.0 256.11 30.73 7.92 0.95 
4water—  15.40 —   0.48 —   
5Agar (E406)85.0 3.84 3.26 0.12 0.10 
6Sign up
Total36.0 64.0 1044.94 668.76 32.31 20.68 
Losses 4.3%28.76 0.89 
Output36.0 64.0 1000.00 640.00 30.92 19.79 
Losses before baking/boiling, shrinkage 2.15014%64.0 22.47 14.38 0.69 0.44 
Losses after baking/boiling, shrinkage 2.15014%64.0 22.47 14.38 0.69 0.44 
Raw glaze (in №68, 122, 197) basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 4.65 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Raw egg white12.0 168.99 20.28 0.79 0.094
3Citric acid (E330)98.0 0.10 0.10 0.00 0.00 
Total14.5 85.5 1035.06 885.05 4.81 4.11 
Losses 1.7%15.05 0.070
Output13.0 87.0 1000.00 870.00 4.65 4.04 
Losses before baking/boiling, shrinkage 0.85011%85.5 8.80 7.52 0.0410.035
Baking/boiling 1.72%17.61 0.082
Losses after baking/boiling, shrinkage 0.85011%87.0 8.65 7.52 0.0400.035
No. 104 Jelly basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 3.13 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85414.25 413.63 1.30 1.30 
3Starch syrup78.0 103.34 80.61 0.32 0.25 
4Agar (E406)85.0 10.34 8.79 0.0320.028
5Essence—  3.10 —   0.010—   
6Sign up
7Food paint—  1.00 —   0.003—   
Total50.0 50.0 1010.08 505.04 3.17 1.58 
Losses 1.0%5.04 0.016
Output50.0 50.0 1000.00 500.00 3.13 1.57 
Losses before baking/boiling, shrinkage 0.49913%50.0 5.04 2.52 0.0160.008
Losses after baking/boiling, shrinkage 0.49913%50.0 5.04 2.52 0.0160.008
# 099 Lipstick basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 1.17 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Water—  265.08 —   0.31 —   
3Starch syrup78.0 119.29 93.05 0.14 0.11 
4Essence—  2.76 —   0.003—   
Total25.0 75.0 1182.37 887.09 1.39 1.04 
Losses 0.8%7.09 0.008
Output12.0 88.0 1000.00 880.00 1.17 1.03 
Losses before baking/boiling, shrinkage 0.39981%75.0 4.73 3.55 0.0060.004
Baking/boiling 14.74%173.61 0.20 
Losses after baking/boiling, shrinkage 0.39981%88.0 4.03 3.55 0.0050.004
Consolidated recipe, k=1.029407
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 108.1 kg finished product
in kind
in solids
in kind
in solids
1Sign up27.0 41.85 11.30 43.08 11.63 
2Granulated sugar99.8535.26 35.21 36.30 36.24 
3Flour, premium85.5 25.11 21.47 25.85 22.10 
4Fruit filling74.0 15.84 11.72 16.30 12.06 
5Raw egg white12.0 8.70 1.04 8.96 1.08 
6Sign up99.854.03 4.02 4.14 4.14 
7water—  2.28 —   2.35 —   
8Starch syrup78.0 0.46 0.36 0.48 0.37 
9Cocoa powder [Skurikhin]95.0 0.29 0.28 0.30 0.29 
10Essence—  0.15 —   0.16 —   
11Sign up85.0 0.15 0.13 0.16 0.13 
12Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 0.0620.0520.0640.054
13Dye—  0.039—   0.040—   
14Vanilla powder99.850.0080.0080.0080.008
15Citric acid (E330)98.0 0.0070.0070.0070.007
16Sign up—  0.003—   0.003—   
Total134.24 85.59 138.19 88.11 
Total phase loss 5.3%4.53 
Other losses 2.9%2.52 
General losses 8.0%7.05 
Output75.0 108.10 81.06 108.10 81.06