KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: Recipe for 2nd knurling

Recipe for 2nd knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 841.2 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.8582.20 82.08 69.15 69.04 
3Watering syrup80.0 48.20 38.56 40.55 32.44 
4Cocoa powder [Skurikhin]95.0 37.00 35.15 31.12 29.57 
Total3.8 96.2 1005.90 967.45 846.16 813.82 
Losses 0.77%7.45 6.27 
Output4.0 96.0 1000.00 960.00 807.55 
Losses before baking/boiling, shrinkage 0.38527%96.2 3.88 3.73 3.26 3.14 
Baking/boiling -0.19%-1.86 -1.56 
Losses after baking/boiling, shrinkage 0.38527%96.0 3.88 3.73 3.27 3.14 
Recipe for 1st knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 705.35 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.8598.00 97.85 69.12 69.02 
3Watering syrup80.0 57.30 45.84 40.42 32.33 
4Cocoa powder [Skurikhin]95.0 42.70 40.56 30.12 28.61 
Total3.0 97.0 1008.50 978.55 711.34 690.22 
Losses 1.1%10.55 7.44 
Output3.2 96.8 1000.00 968.00 705.35 682.78 
Losses before baking/boiling, shrinkage 0.53896%97.0 5.44 5.27 3.83 3.72 
Baking/boiling -0.24%-2.38 -1.68 
Losses after baking/boiling, shrinkage 0.53896%96.8 5.45 5.27 3.84 3.72 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 571.68 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Roasted crushed kernels97.5 310.60 302.84 177.56 173.13 
Total2.2 97.8 1004.70 983.05 574.37 561.99 
Losses 0.31%3.05 1.75 
Output2.0 98.0 1000.00 980.00 571.68 560.25 
Losses before baking/boiling, shrinkage 0.15528%97.8 1.56 1.53 0.89 0.87 
Baking/boiling 0.16%1.58 0.90 
Losses after baking/boiling, shrinkage 0.15528%98.0 1.56 1.53 0.89 0.87 
Caramel mass recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 396.81 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 356.20 277.84 141.34 110.25 
Total7.4 92.6 1068.40 988.97 423.95 392.43 
Losses 0.91%8.97 3.56 
Output2.0 98.0 1000.00 980.00 396.81 388.87 
Losses before baking/boiling, shrinkage 0.45339%92.6 4.84 4.48 1.92 1.78 
Baking/boiling 5.55%58.98 23.40 
Losses after baking/boiling, shrinkage 0.45339%98.0 4.58 4.48 1.82 1.78 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 80.96 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 36.60 28.55 
3water—  100.87 —   8.17 —   
Total20.0 80.0 1005.07 804.06 81.37 65.10 
Losses 0.5%4.06 0.33 
Output20.0 80.0 1000.00 800.00 80.96 64.77 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.21 0.16 
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.21 0.16 
Consolidated recipe, k=1.0
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 841.2 kg finished product
in kind
in solids
1Sign up99.85319.21 318.73 
2Starch syrup78.0 177.95 138.80 
3Roasted crushed kernels97.5 177.56 173.13 
4Powdered sugar99.85138.27 138.06 
5Cocoa powder [Skurikhin]95.0 61.24 58.18 
6Sign up—  8.17 —   
Total882.40 826.90 
General losses 2.3%19.34 
Output96.0 841.20 807.55