KondiDoc: технологические расчеты в кондитерском производстве
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Технико-технологическая карта №
по производству изделия
№302 Pastry "Sand ring Hercules"
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  1. Вводная часть

    Настоящая технико-технологическая карта распространяется на производство изделия №302 Pastry "Sand ring Hercules".

  2. Сырье, применяемое при изготовлении изделия
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    • butter
    • fruit filling
    • white sugar
    • roasted kernels
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    • fresh whole milk the weight ratio of fat 3.2%
    • powdered sugar
    • chicken eggs
    • essence
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    • vanilla powder
    • ammonium carbonate
    • sodium hydrogen carbonate
    • cognac or dessert wine

    Допускается взаимозаменяемость сырья в соответствии с утвержденными указаниями к рецептурам. Качество применяемого сырья должно отвечать требованиям действующей нормативно-технической документации и Техническому регламенту Таможенного союза "О безопасности пищевой продукции" ТР ТС 021/2011, иметь сертификаты и удостоверения качества. Ароматизаторы и химические разрыхлители должны иметь сертификаты и храниться в упаковке завода-изготовителя с соответствующими этикетками.
    Подготовка сырья к пуску в производство осуществляется в соответствии с требованиями СП 2.3.6.1079-01 "Санитарно-эпидемиологические требования к организациям общественного питания, изготовлению и оборотоспособности в них пищевых продуктов и продовольственного сырья" и "Инструкции по предупреждению попадания посторонных предметов в продукцию на предприятиях кондитерской отрасли в кооперативах". Качество воды должно соответствовать требованиями к качеству воды в централизованных системах питьевого водоснабжения".

  3. Описание технологического процесса
    1. Описание процесса изготовления полуфабрикатов:

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      No. 016 Sand (main)

      ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
      ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
      The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
      The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
      The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
      ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

      ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

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      №059 Cream "Charlotte" (main)

      The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

      ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

    2. Приготовление кондитерского изделия:

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  4. Органолептические показатели качества
      

    Наименование показателя

    Характеристика

  5. Физико-химические показатели
      

    Наименование показателя

    Характеристика

  6. Контроль производства

    На протяжении всего технологического процесса производства кондитерского изделия №302 Pastry "Sand ring Hercules" проводят контроль за соблюдением технологических параметров, качества используемого сырья, материалов, готовой продукции. Готовый продукт подлежит выборочному контролю качества, с записью результатов в журнал.

  7. Требования безопасности производства

    Технологический процесс должен соответствовать требованиям техники безопасности и типовым инструкция по охране труда для работников предприятий торговли и общественного питания.

    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 1000 kg finished product
    in kindin solidsin kindin solids
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    No. 016 Sand (main)94,5312,00294,84312,00294,84
    Fruit filling74,0225,00166,50225,00166,50
    №059 Cream "Charlotte" (main)75,087,0065,2587,0065,25
    Powdered sugar99,8513,0012,9813,0012,98
    Total88,41000,00884,421000,00884,42
    Output88,41000,00884,421000,00884,42
    №059 Cream "Charlotte" (main)
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 87 kg prefabricated
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0422,23354,6736,7330,86
    Vanilla powder99,854,104,090,360,36
    Cognac or dessert wine1,640,14
    Total75,01022,08766,0988,9266,65
    Losses 2.1%16,091,40
    Output75,01000,00750,0087,0065,25

    Humidity 25.0 ±2.0%

    No. 019 Sand rings with walnut
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 363 kg prefabricated
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0256,59215,5493,1478,24
    Granulated sugar99,85171,07170,8162,1062,01
    Roasted kernels97,5171,07166,7962,1060,55
    Melange27,059,8716,1621,735,87
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    Chicken eggs [chicken egg] [2]27,08,562,313,110,84
    Essence1,710,62
    Salt96,51,711,650,620,60
    Ammonium carbonic (E503(i))0,430,16
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    Total85,41133,33968,40411,40351,53
    Losses 1.9%18,406,68
    Output95,01000,00950,00363,00344,85

    Humidity 5.0 ±1.5%

    No. 016 Sand (main)
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 312 kg prefabricated
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0309,25259,7796,4981,05
    Granulated sugar99,85206,17205,8664,3364,23
    Melange27,072,1619,4822,516,08
    Flour, premium (on the dust)85,541,2435,2612,8711,00
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    Salt96,52,061,990,640,62
    Ammonium carbonic (E503(i))0,520,16
    Baking soda (E500(ii))50,00,520,260,160,081
    Total83,81149,41963,31358,62300,55
    Losses 1.9%18,315,71
    Output94,51000,00945,00312,00294,84

    Humidity 5.5 ±1.5%

    No. 060 Charlotte syrup
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 51.69 kg prefabricated
    in kindin solidsin kindin solids
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    Fresh whole milk the weight ratio of fat 3.2%12,0420,9050,5121,762,61
    Chicken eggs [chicken egg] [2]27,0112,2430,305,801,57
    Total61,11164,48711,2160,1936,76
    Losses 3.6%25,611,32
    Output68,61000,00685,6051,6935,44

    Humidity 31.4 ±1.5%

    Consolidated recipe, k=1.027375
    Name of raw materialsMass fraction of solids,%Raw mate­rial con­sump­tion
    sum of phaseson 1000 kg finished product
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0226,36190,14232,56195,35
    Fruit filling74,0225,00166,50231,16171,06
    Granulated sugar99,85159,06158,82163,41163,16
    Roasted kernels97,562,1060,5563,8062,20
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    Fresh whole milk the weight ratio of fat 3.2%12,021,762,6122,352,68
    Powdered sugar99,8513,0012,9813,3613,34
    Chicken eggs [chicken egg] [2]27,08,912,419,152,47
    Essence1,271,30
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    Vanilla powder99,850,360,360,370,37
    Ammonium carbonic (E503(i))0,320,33
    Baking soda (E500(ii))50,00,320,160,330,16
    Cognac or dessert wine0,140,15
    Total1105,44899,531135,70924,16
    Total phase loss 1.68%15,11
    Other losses 2.66%24,63
    General losses 4.3%39,74
    Output88,41000,00884,421000,00884,42
  8. Нормируемые физико-химические показатели
    №059 Cream "Charlotte" (main)
    Влажность, %25.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %46.6
    Массовая доля общего сахара (в пересчете на сухое вещество), %49.7
    Массовая доля сахарозы в водной фазе крема, %59.9
    No. 019 Sand rings with walnut
    Влажность, %5.0 ±1.5%
    Массовая доля жира (в пересчете на сухое вещество), %32.4
    Массовая доля общего сахара (в пересчете на сухое вещество), %18.7
    Массовая доля сахарозы в водной фазе крема, %78.0
    No. 016 Sand (main)
    Влажность, %5.5 ±1.5%
    Массовая доля жира (в пересчете на сухое вещество), %28.0
    Массовая доля общего сахара (в пересчете на сухое вещество), %22.5
    Массовая доля сахарозы в водной фазе крема, %79.4
    No. 060 Charlotte syrup
    Влажность, %31.4 ±1.5%
    Массовая доля жира (в пересчете на сухое вещество), %3.8
    Массовая доля общего сахара (в пересчете на сухое вещество), %90.5
    Массовая доля сахарозы в водной фазе крема, %66.4
  9. Стандарты

    ТР ТС 021/2011 On food safety

    1.5.5.1. Cakes and pastries biscuit, puff, shortbread, custard cakes with finishes, incl. frozen: - creamy (with a shelf life of less than 5 days)

    Microbiological safety standards (pathogenic)
    Pathogenic microorganisms, incl. salmonella25.0product weight (g), which is not allowed
    Microbiological safety standards
    NMAFAM the number of mesophilic aerobic and facultatively anaerobic microorganisms5×10⁴CFU/g (cm³), no more
    Coliform bacteria (coliforms)0.01not allowed in the product mass (g/cm³)
    S.aureus (bacteria of the species Staphylococcus aureus)0.01not allowed in the product mass (g/cm³)
    Mold50.0CFU/g, no more
    Yeast1×10²CFU/g, no more
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    • ГОСТ 26574-2017 Wheat baking flour. Technical conditions
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    • ГОСТ 31450-2013 Drinking milk. Technical conditions
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    • ГОСТ 31732-2014 Cognac. General specifications
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    • ГОСТ 32741-2014 Semi-finished products. Fruit and vegetable fillings and preparations. General specifications
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    • ГОСТ 33222-2015 Sugar is white. Technical conditions
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    • ГОСТ Р 51574-2018 Edible salt. General specifications
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    • ГОСТ Р 55580-2013 Food additives. Ammonium carbonates E503. General specifications
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  10. Пищевая ценность
    Estimated nutritional value
    Indicators namein 100 g% of the re­com­men­ded dai­ly in­ta­ke in 100 g of pro­ductRe­com­men­ded le­vel of dai­ly con­sump­tion TR CU 022/​2011
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     Including:
      Milk protein, g0.2
    Fats, g232783
     Including:
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      Milk fat, g18.4
    Carbohydrates, g5716365
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      Mono- and disaccharides, g33.6
      Polysaccharides, g23.6
    Ash, g0.6
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    Organic acids, g0.1
    Vitamins
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     Beta carotene, µg84.6
     Vitamin a rae, µg171.121800
     Thiamine, mg0.161.4
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     Niacin equivalent, mg2.41318
     Vitamin c, mg0.6160
     Vitamin e, mg1.41410
    Minerals macronutrients
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     Calcium, mg18.821000
     Magnesium, mg25.86400
     Sodium, mg69.1
     Phosphorus, mg73.19800
    Minerals trace elements
     Iron, mg0.8614
    Lipids
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     Polyunsaturated fatty acids, g0.6511
     Cholesterol, mg73.6
    Other nutrients
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     Dry residue of milk and (or) its processing products, %19.0
     Dry fat-free residue of milk products, %0.5
    Physical and chemical indicators
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     Lactose, g0.3
     Fat, g22.6