KondiDoc: технологические расчеты в кондитерском производстве
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Технико-технологическая карта №
по производству изделия
№125 "Blackcurrant" cake
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  1. Вводная часть

    Настоящая технико-технологическая карта распространяется на производство изделия №125 "Blackcurrant" cake.

  2. Сырье, применяемое при изготовлении изделия
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    • butter
    • white sugar
    • blackcurrant jam
    • powdered sugar
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    • whole condensed milk with sugar the weight ratio of fat 8.5%
    • water
    • molasses or glucose syrup
    • cocoa powder
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    • salt
    • potato starch
    • vanilla powder
    • cognac or dessert wine
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    • sodium hydrogen carbonate

    Допускается взаимозаменяемость сырья в соответствии с утвержденными указаниями к рецептурам. Качество применяемого сырья должно отвечать требованиям действующей нормативно-технической документации и Техническому регламенту Таможенного союза "О безопасности пищевой продукции" ТР ТС 021/2011, иметь сертификаты и удостоверения качества. Ароматизаторы и химические разрыхлители должны иметь сертификаты и храниться в упаковке завода-изготовителя с соответствующими этикетками.
    Подготовка сырья к пуску в производство осуществляется в соответствии с требованиями СП 2.3.6.1079-01 "Санитарно-эпидемиологические требования к организациям общественного питания, изготовлению и оборотоспособности в них пищевых продуктов и продовольственного сырья" и "Инструкции по предупреждению попадания посторонных предметов в продукцию на предприятиях кондитерской отрасли в кооперативах". Качество воды должно соответствовать требованиями к качеству воды в централизованных системах питьевого водоснабжения".

  3. Описание технологического процесса
    1. Описание процесса изготовления полуфабрикатов:

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      №002 Fried biscuit crumb

      A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

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      # 099 Lipstick

      Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
      Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

      ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

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      No. 016 Sand (main)

      ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
      ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
      The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
      The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
      The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
      ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

      ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

    2. Приготовление кондитерского изделия:

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  4. Органолептические показатели качества
      

    Наименование показателя

    Характеристика

  5. Физико-химические показатели
      

    Наименование показателя

    Характеристика

  6. Контроль производства

    На протяжении всего технологического процесса производства кондитерского изделия №125 "Blackcurrant" cake проводят контроль за соблюдением технологических параметров, качества используемого сырья, материалов, готовой продукции. Готовый продукт подлежит выборочному контролю качества, с записью результатов в журнал.

  7. Требования безопасности производства

    Технологический процесс должен соответствовать требованиям техники безопасности и типовым инструкция по охране труда для работников предприятий торговли и общественного питания.

    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 1000 kg finished product
    in kindin solidsin kindin solids
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    Blackcurrant jam72,0150,00108,00150,00108,00
    No. 057 Creamy cream with cocoa powder86,0112,0096,32112,0096,32
    # 099 Lipstick88,0100,0088,00100,0088,00
    No. 046 Creamy cream (basic)86,075,0064,5075,0064,50
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    No. 116 Zhzhenka78,03,002,343,002,34
    Total88,81000,00888,311000,00888,31
    Output88,81000,00888,311000,00888,31
    No. 016 Sand (main)
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 550 kg prefabricated
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0309,25259,77170,09142,87
    Granulated sugar99,85206,17205,86113,39113,22
    Melange27,072,1619,4839,6910,72
    Flour, premium (on the dust)85,541,2435,2622,6819,39
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    Salt96,52,061,991,131,09
    Ammonium carbonic (E503(i))0,520,29
    Baking soda (E500(ii))50,00,520,260,290,14
    Total83,81149,41963,31632,18529,82
    Losses 1.9%18,3110,07
    Output94,51000,00945,00550,00519,75

    Humidity 5.5 ±1.5%

    No. 057 Creamy cream with cocoa powder
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 112 kg prefabricated
    in kindin solidsin kindin solids
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    Powdered sugar99,85264,90264,5029,6729,62
    Whole condensed milk with sugar the weight ratio of fat 8.5%74,0198,67147,0222,2516,47
    Cocoa powder [Skurikhin]95,048,0245,625,385,11
    Vanilla powder99,852,322,320,260,26
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    Total86,61012,25876,67113,3798,19
    Losses 1.9%16,671,87
    Output86,01000,00860,00112,0096,32

    Humidity 14.0 ±2.0%

    # 099 Lipstick
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 100 kg prefabricated
    in kindin solidsin kindin solids
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    Water265,0826,51
    Starch syrup78,0119,2993,0511,939,30
    Essence2,760,28
    Total75,01182,37887,09118,2488,71
    Losses 0.8%7,090,71
    Output88,01000,00880,00100,0088,00

    Humidity 12.0 ±1.0%

    No. 046 Creamy cream (basic)
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 75 kg prefabricated
    in kindin solidsin kindin solids
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    Powdered sugar99,85278,57278,1520,8920,86
    Whole condensed milk with sugar the weight ratio of fat 8.5%74,0208,92154,6015,6711,60
    Vanilla powder99,855,155,140,390,39
    Cognac or dessert wine1,720,13
    Total86,21016,69876,6576,2565,75
    Losses 1.9%16,651,25
    Output86,01000,00860,0075,0064,50

    Humidity 14.0 ±2.0%

    №002 Fried biscuit crumb
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 10 kg prefabricated
    in kindin solidsin kindin solids
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    Granulated sugar99,85439,72439,064,404,39
    Flour, premium85,5356,18304,533,563,05
    Potato starch80,087,9570,360,880,70
    Essence4,400,044
    Total62,41621,131011,8316,2110,12
    Losses 7.1%71,830,72
    Output94,01000,00940,0010,009,40

    Humidity 6.0 ±2.0%

    No. 116 Zhzhenka
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 3 kg prefabricated
    in kindin solidsin kindin solids
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    Water520,781,56
    Total62,41388,75866,674,172,60
    Losses 10.0%86,670,26
    Output78,01000,00780,003,002,34

    Humidity 22.0 ±1.0%

    Consolidated recipe, k=1.03204
    Name of raw materialsMass fraction of solids,%Raw mate­rial con­sump­tion
    sum of phaseson 1000 kg finished product
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0264,89222,51273,38229,64
    Granulated sugar99,85199,92199,62206,32206,01
    Blackcurrant jam72,0150,00108,00154,81111,46
    Powdered sugar99,8550,5650,4952,1852,10
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    Whole condensed milk with sugar the weight ratio of fat 8.5%74,037,9228,0639,1428,96
    Water28,0728,97
    Starch syrup78,011,939,3012,319,60
    Cocoa powder [Skurikhin]95,05,385,115,555,27
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    Salt96,51,131,091,171,13
    Potato starch80,00,880,700,910,73
    Vanilla powder99,850,650,650,670,67
    Cognac or dessert wine0,310,33
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    Baking soda (E500(ii))50,00,290,140,300,15
    Total1110,41903,181145,99932,12
    Total phase loss 1.65%14,87
    Other losses 3.1%28,94
    General losses 4.7%43,81
    Output88,81000,00888,311000,00888,31
  8. Нормируемые физико-химические показатели
    No. 016 Sand (main)
    Влажность, %5.5 ±1.5%
    Массовая доля жира (в пересчете на сухое вещество), %28.0
    Массовая доля общего сахара (в пересчете на сухое вещество), %22.5
    Массовая доля сахарозы в водной фазе крема, %79.4
    No. 057 Creamy cream with cocoa powder
    Влажность, %14.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %49.5
    Массовая доля общего сахара (в пересчете на сухое вещество), %42.6
    Массовая доля сахарозы в водной фазе крема, %72.4
    # 099 Lipstick
    Влажность, %12.0 ±1.0%
    Массовая доля жира (в пересчете на сухое вещество), %0.0
    Массовая доля общего сахара (в пересчете на сухое вещество), %95.2
    Массовая доля сахарозы в водной фазе крема, %87.5
    No. 046 Creamy cream (basic)
    Влажность, %14.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %51.2
    Массовая доля общего сахара (в пересчете на сухое вещество), %45.0
    Массовая доля сахарозы в водной фазе крема, %73.4
    №002 Fried biscuit crumb
    Влажность, %6.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %9.1
    Массовая доля общего сахара (в пересчете на сухое вещество), %44.5
    Массовая доля сахарозы в водной фазе крема, %87.5
    No. 116 Zhzhenka
    Влажность, %22.0 ±1.0%
    Массовая доля жира (в пересчете на сухое вещество), %0.0
    Массовая доля общего сахара (в пересчете на сухое вещество), %99.9
    Массовая доля сахарозы в водной фазе крема, %78.0
  9. Стандарты
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    • ГОСТ 2156-76 Sodium bicarbonate. Technical conditions.
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    • ГОСТ 30363-2013 Liquid and dry food egg products. Technical conditions
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    • ГОСТ 31732-2014 Cognac. General specifications
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    • ГОСТ 32802-2014 Food additives. Sodium carbonates E500. General specifications
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    • ГОСТ 33806-2016 Fruit table wines and fruit table wine materials. General specifications
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    • ГОСТ 34113-2017 Jam. General technical conditions.
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    • ГОСТ Р 52195-2003 Flavored wines. General specifications
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    • ГОСТ Р 53876-2010 Potato starch. Technical conditions
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    • СанПиН 1.2.3685-21 "Hygienic standards and requirements for ensuring the safety and (or) harmlessness to humans of environmental factors"
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  10. Пищевая ценность
    Estimated nutritional value
    Indicators namein 100 g% of the re­com­men­ded dai­ly in­ta­ke in 100 g of pro­ductRe­com­men­ded le­vel of dai­ly con­sump­tion TR CU 022/​2011
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     Including:
      Milk protein, g0.4
    Fats, g232783
     Including:
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      Milk fat, g21.8
    Cacao butter, %0.1
    Carbohydrates, g4913365
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      Mono- and disaccharides, g28.0
      Polysaccharides, g21.3
    Ash, g0.5
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    Organic acids, g0.0
    Vitamins
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     Beta carotene, µg99.0
     Vitamin a rae, µg184.523800
     Thiamine, mg0.141.4
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     Niacin equivalent, mg1.2718
     Vitamin c, mg0.0060
     Vitamin e, mg0.8810
    Minerals macronutrients
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     Calcium, mg24.921000
     Magnesium, mg9.22400
     Sodium, mg65.9
     Phosphorus, mg52.87800
    Minerals trace elements
     Iron, mg0.8514
    Lipids
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     Polyunsaturated fatty acids, g0.6611
     Cholesterol, mg78.1
    Other nutrients
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     Dry fat-free residue of cocoa products, %0.4
     Dry residue of milk and (or) its processing products, %23.0
     Dry fat-free residue of milk products, %1.2
    Physical and chemical indicators
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     Lactose, g0.6
     Fat, g22.8