_____________
'___' ______________ 2024г.
по производству изделия
№181 Cake "Kankorezhis"
Вырабатывается по
- Вводная часть
Настоящая технологическая инструкция распространяется на производство изделия №181 Cake "Kankorezhis".
- Характеристика готовой продукции
Качество изделия №181 Cake "Kankorezhis" должно соответствовать требованиям .
- Входной контроль сырья
Получение и контроль входящего сырья на производство, необходимо проверить:
- наличие медицинской книжки у водителя,
- температурный режим и состояния кузова,
- сопроводительные документы (накладная, декларация, качественное удостоверение).
- Сырье, применяемое при изготовлении изделия
- Перечень сырья
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- white sugar
- raw egg white
- butter
- powdered sugar
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- water
- fruit syrup
- melange
- molasses or glucose syrup
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- cocoa powder
- potato starch
- vanilla powder
- agar
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- essence
- cognac or dessert wine
Допускается взаимозаменяемость сырья в соответствии с утвержденными указаниями к рецептурам по взаимозаменяемости сырья.
- Характеристика сырья
White sugar
Sugar sand should have a sweet taste without any extraneous taste and odor, be free-flowing, not sticky, and dry to the touch, completely soluble in water, not contain lumps of whitened sugar, sticky crystals and impurities, have a white color and not contain moisture more than 0.14%.Raw egg white
The egg white should be whitish fawn to yellow-green when frozen and fawn after thawing. There should be no foreign smells and tastes.Butter
Butter made from cow's milk and/or dairy products and by-products of milk processing, intended for direct consumption, culinary purposes and use in other food industries. Taste and smell: expressed or insufficiently expressed creamy and aftertaste of pasteurization, without extraneous aftertastes and smells. Consistency: dense, plastic, homogeneous, shiny or slightly matte on the cut. Color: from light yellow to yellow, uniform throughout the mass.Powdered sugar
Color: white, pure. Appearance: homogeneous free-flowing mass of crushed crystals. Smell and taste: characteristic of sugar, sweet, without foreign smell and taste.Water
Transparent liquid, odorless and tasteless.Fruit syrup
Melange
Melange should be dark orange when frozen and light yellow to light orange after thawing. There should be no foreign smells and tastes.Molasses or glucose syrup
Depending on the carbohydrate composition, molasses are divided into the following types: low-sugar, caramel acid, caramel enzymatic, maltose, high-sugar. Appearance: thick viscous liquid. It should be transparent, opalescence is allowed for low-sugar and caramel acidic. Taste and smell: Characteristic of molasses, without foreign taste and smell. Mass fraction of reducing substances in terms of dry matter (glucose equivalent) for low-sugar 26-35%, caramel 36-44%, maltose 38-70%, high-sugar more than 45%. The acidity of low-sugar and caramelized acid syrup obtained from potato and other types of tuber starch is not more than 27 degrees, from corn and other types of grain starch is not more than 15 degrees. At the request of the consumer, the mass fraction of molasses dry matter is allowed less than 78%.Cocoa powder
Finely ground cocoa cake, remaining after partial removal of butter from the cocoa mass, with the addition of various flavors and aromas. Appearance: finely divided, homogeneous powder from light to dark brown. Dull gray tint is not allowed. Taste and aroma are characteristic of cocoa powder: pleasant, bitter, well-expressed, without foreign tastes and odors.Potato starch
Appearance: homogeneous powdery product. The color of the highest grades of starch is white, the second grade is white with a grayish tint. Smell: characteristic of starch, no foreign smell.Vanilla powder
Agar
Essence
Cognac or dessert wine
- Хранение сырья
Все сырье и полуфабрикаты, поступающие на склады предприятия, должны соответствовать требованиям действующей НД, сопровождаются документом, удостоверяющим их качество и безопасность, а так же маркировочным ярлыком на каждом тарном месте (ящике, фляге, коробке) с указанием даты изготовления, срока годности или срока хранения.
На предприятиях должны соблюдаться требования, предъявляемые к хранению продуктов, предотвращающие их порчу.
Поступившие в производство продукты перекладывают в чистую промаркированную в соответствии с видом продукта производственную тару или хранят в таре поставщика.
Продукты хранят согласно принятой классификации по условиям хранения.
Аллергеносодержащее сырье храниться отдельно.
- Подготовка сырья к пуску в производство
White sugar
Sugar, used in the production in dry form, is sieved through a sieve with a mesh size of not more than 3 mm and passed through magnetic traps. Sugar used for the preparation of syrup is sieved, dissolved in water, and the resulting sugar syrup is filtered through a metal sieve with a mesh size of not more than 1.5 mm.Raw egg white
Before use, filter the egg white through a sieve with a mesh size of not more than 3 mm.Butter
When unpacking, it is carefully checked for the absence of foreign objects. The surface of the oil is cleaned in a special room on metal tables. Stands up to a temperature of 8-10 degrees. C. Before use, the oil is cut into pieces and carefully examined. Intra-workshop transportation of unpacked oil is carried out in a clean, closed production container. It is allowed to use oil strippings in the manufacture of baked products. If the fats are used in melted form, then they are filtered through a metal sieve with a mesh size of 1.5 mm.Powdered sugar
Powdered sugar is sieved through sieves with 1.5 mm mesh.Water
Fruit syrup
Melange
Before being fed into production, frozen melange is pre-thawed in baths with water or special chambers at a temperature not exceeding 45 ℃ and filtered through a sieve with a mesh size of not more than 3 mm. For products in which whole milk or water is used when kneading the dough, the melange can be mixed with them in a 1: 1 ratio before straining. Thawed egg products should be used within 3-4 hours.Molasses or glucose syrup
Starch syrup is heated to 40 -50 ℃ to reduce the viscosity, and then filtered through a sieve with cells of no more than 2 mm.Cocoa powder
Sieve through a sieve with cells of 1-1.5 mm.Potato starch
Vanilla powder
Agar
Agar is soaked in running water for 2-4 hours.Essence
Cognac or dessert wine
- Перечень сырья
- Описание технологического процесса
- Описание процесса изготовления полуфабрикатов:
No. 046 Creamy cream (basic)
The peeled and cut butter is whipped in a whisk machine at low speed for 5-7 minutes until a homogeneous mass is obtained. Then refined powder, condensed milk are gradually added to the prepared mass at a high number of revolutions and whipped for another 7-10 minutes. At the end of whipping, add vanilla powder, cognac or dessert wine.
A homogeneous fluffy mass with a glossy surface that retains its shape well.
Creamy fruit cream (in No. 181)
- Приготовление кондитерского изделия:
- Описание процесса изготовления полуфабрикатов:
- Упаковка
- Mаркировка, транспортирование и хранение
Маркировка готовых изделий должна соответствовать Техническим регламентам Таможенного союза ТР ТС 022/2011 «Пищевая продукция в части ее маркировки», ТР ТС 029/2012 "Требования безопасности пищевых добавок, ароматизаторов и технологических вспомогательных средств", ГОСТ Р 53598-2009 «Продукты пищевые. Рекомендации по этикетированию»
Состав: raw cashew kernels, white sugar, raw egg white, butter (pasteurized cow's milk cream), powdered sugar, whole condensed milk with sugar the weight ratio of fat 8.5% (normalized milk, sugar (sucrose, lactose)), water, fruit syrup, melange, molasses or glucose syrup, flour, premium, cocoa powder, potato starch, vanilla powder, thickener - agar, cognac, essence, cognac or dessert wine.
Состав: raw cashew kernels, white sugar, raw egg white, butter (pasteurized cow's milk cream), powdered sugar, whole condensed milk with sugar the weight ratio of fat 8.5% (normalized milk, sugar (sucrose, lactose)), water, fruit syrup, melange, molasses or glucose syrup, flour, premium, cocoa powder, potato starch, vanilla powder, thickener - E406, cognac, essence, cognac or dessert wine.
- Контроль производства
На протяжении всего технологического процесса производства кондитерского изделия №181 Cake "Kankorezhis" проводят контроль за соблюдением технологических параметров, качества используемого сырья, материалов, готовой продукции. Готовый продукт подлежит выборочному контролю качества, с записью результатов в журнал.
- Требования безопасности производства
Технологический процесс должен соответствовать требованиям техники безопасности и типовым инструкция по охране труда для работников предприятий торговли и общественного питания.
Приложение
Перечень нормативных документов
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- ГОСТ 16280-2002 Agar food. Technical conditions.
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- ГОСТ 28499-2014 Syrups. General specifications
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- ГОСТ 31688-2012 Dairy canned food. Condensed milk and cream with sugar. Technical conditions
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- ГОСТ 32261-2013 Butter. Technical conditions
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- ГОСТ 33806-2016 Fruit table wines and fruit table wine materials. General specifications
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- ГОСТ Р 52195-2003 Flavored wines. General specifications
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- СанПиН 1.2.3685-21 "Hygienic standards and requirements for ensuring the safety and (or) harmlessness to humans of environmental factors"
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