KondiDoc: технологические расчеты в кондитерском производстве
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Технико-технологическая карта №
по производству изделия
№201 Cake "Spark"
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  1. Вводная часть

    Настоящая технико-технологическая карта распространяется на производство изделия №201 Cake "Spark".

  2. Сырье, применяемое при изготовлении изделия
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    • flour, premium
    • melange
    • water
    • fruit filling
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    • potato starch
    • molasses or glucose syrup
    • cognac or dessert wine
    • whole condensed milk with sugar the weight ratio of fat 8.5%
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    • agar
    • salt
    • citric acid
    • vanilla powder
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    • food paint
    • ammonium carbonate
    • sodium hydrogen carbonate

    Допускается взаимозаменяемость сырья в соответствии с утвержденными указаниями к рецептурам. Качество применяемого сырья должно отвечать требованиям действующей нормативно-технической документации и Техническому регламенту Таможенного союза "О безопасности пищевой продукции" ТР ТС 021/2011, иметь сертификаты и удостоверения качества. Ароматизаторы и химические разрыхлители должны иметь сертификаты и храниться в упаковке завода-изготовителя с соответствующими этикетками.
    Подготовка сырья к пуску в производство осуществляется в соответствии с требованиями СП 2.3.6.1079-01 "Санитарно-эпидемиологические требования к организациям общественного питания, изготовлению и оборотоспособности в них пищевых продуктов и продовольственного сырья" и "Инструкции по предупреждению попадания посторонных предметов в продукцию на предприятиях кондитерской отрасли в кооперативах". Качество воды должно соответствовать требованиями к качеству воды в централизованных системах питьевого водоснабжения".

  3. Описание технологического процесса
    1. Описание процесса изготовления полуфабрикатов:

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      №047 Cream cream "New"

      Peeled and cut butter, whip in a beater at low speed for 5-7 minutes. Add cooled milk-sugar syrup, vanilla powder, cognac or dessert wine to the whipped mass and beat until smooth.
      ** Preparation of milk sugar syrup. ** Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open cauldron, then the cauldron is closed with a lid and the syrup is boiled down to a temperature of 107–108 ℃ (sample for an average thread). The resulting syrup is filtered through a sieve with a mesh size of 1.5 mm, cooled to a temperature of 20 ℃ and combined with condensed milk.

      ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a glossy surface that retains its shape well.

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      No. 104 Jelly

      Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
      When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

      ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

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      No. 001 Biscuit (main)

      ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
      The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
      ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
      ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

      ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

    2. Приготовление кондитерского изделия:

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  4. Органолептические показатели качества
      

    Наименование показателя

    Характеристика

  5. Физико-химические показатели
      

    Наименование показателя

    Характеристика

  6. Контроль производства

    На протяжении всего технологического процесса производства кондитерского изделия №201 Cake "Spark" проводят контроль за соблюдением технологических параметров, качества используемого сырья, материалов, готовой продукции. Готовый продукт подлежит выборочному контролю качества, с записью результатов в журнал.

  7. Требования безопасности производства

    Технологический процесс должен соответствовать требованиям техники безопасности и типовым инструкция по охране труда для работников предприятий торговли и общественного питания.

    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 1000 kg finished product
    in kindin solidsin kindin solids
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    No. 016 Sand (main)94,5200,00189,00200,00189,00
    No. 104 Jelly50,0150,0075,00150,0075,00
    Fruit filling74,0140,00103,60140,00103,60
    No. 095 Blotting syrup50,0140,0070,00140,0070,00
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    №002 Fried biscuit crumb94,010,009,4010,009,40
    Total71,71000,00717,001000,00717,00
    Output71,71000,00717,001000,00717,00
    No. 001 Biscuit (main)
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 300 kg prefabricated
    in kindin solidsin kindin solids
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    Granulated sugar99,85347,11346,59104,13103,98
    Flour, premium85,5281,16240,3984,3572,12
    Potato starch80,069,4255,5420,8316,66
    Essence3,471,04
    Total62,41279,69798,72383,91239,62
    Losses 6.1%48,7214,62
    Output75,01000,00750,00300,00225,00

    Humidity 25.0 ±3.0%

    No. 016 Sand (main)
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 200 kg prefabricated
    in kindin solidsin kindin solids
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    Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84,0309,25259,7761,8551,95
    Granulated sugar99,85206,17205,8641,2341,17
    Melange27,072,1619,4814,433,90
    Flour, premium (on the dust)85,541,2435,268,257,05
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    Salt96,52,061,990,410,40
    Ammonium carbonic (E503(i))0,520,10
    Baking soda (E500(ii))50,00,520,260,100,052
    Total83,81149,41963,31229,88192,66
    Losses 1.9%18,313,66
    Output94,51000,00945,00200,00189,00

    Humidity 5.5 ±1.5%

    No. 104 Jelly
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 150 kg prefabricated
    in kindin solidsin kindin solids
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    Granulated sugar99,85414,25413,6362,1462,04
    Starch syrup78,0103,3480,6115,5012,09
    Agar (E406)85,010,348,791,551,32
    Essence3,100,46
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    Food paint1,000,15
    Total50,01010,08505,04151,5175,76
    Losses 1.0%5,040,76
    Output50,01000,00500,00150,0075,00

    Humidity 50.0 ±2.0%

    No. 095 Blotting syrup
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 140 kg prefabricated
    in kindin solidsin kindin solids
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    Granulated sugar99,85513,07512,3071,8371,72
    Cognac or dessert wine47,956,71
    Essence of rum1,920,27
    Total45,41127,32512,30157,8271,72
    Losses 2.4%12,301,72
    Output50,01000,00500,00140,0070,00

    Humidity 50.0 ±4.0%

    №047 Cream cream "New"
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 60 kg prefabricated
    in kindin solidsin kindin solids
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    Granulated sugar99,85287,10286,6717,2317,20
    water149,678,98
    Whole condensed milk with sugar the weight ratio of fat 8.5%74,0109,6381,136,584,87
    Vanilla powder99,855,135,120,310,31
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    Total75,01019,39764,5461,1645,87
    Losses 1.9%14,540,87
    Output75,01000,00750,0060,0045,00

    Humidity 25.0 ±2.0%

    №002 Fried biscuit crumb
    Name of raw materials and semi-finished productsMass fraction of solids,%Raw mate­rial con­sump­tion
    on 1 t phaseon 10 kg prefabricated
    in kindin solidsin kindin solids
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    Granulated sugar99,85439,72439,064,404,39
    Flour, premium85,5356,18304,533,563,05
    Potato starch80,087,9570,360,880,70
    Essence4,400,044
    Total62,41621,131011,8316,2110,12
    Losses 7.1%71,830,72
    Output94,01000,00940,0010,009,40

    Humidity 6.0 ±2.0%

    Consolidated recipe, k=1.031676
    Name of raw materialsMass fraction of solids,%Raw mate­rial con­sump­tion
    sum of phaseson 1000 kg finished product
    in kindin solidsin kindin solids
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    Flour, premium85,5199,24170,35205,55175,75
    Melange27,0195,3252,74201,5154,41
    water159,39164,44
    Fruit filling74,0140,00103,60144,43106,88
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    Potato starch80,021,7117,3622,3917,91
    Starch syrup78,015,5012,0915,9912,47
    Cognac or dessert wine6,817,03
    Whole condensed milk with sugar the weight ratio of fat 8.5%74,06,584,876,795,02
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    Agar (E406)85,01,551,321,601,36
    Salt96,50,410,400,430,41
    Citric acid (E330)98,00,310,300,320,31
    Vanilla powder99,850,310,310,320,32
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    Food paint0,150,15
    Ammonium carbonic (E503(i))0,100,11
    Baking soda (E500(ii))50,00,100,0520,110,054
    Total1140,50739,351176,63762,77
    Total phase loss 3.02%22,35
    Other losses 3.07%23,42
    General losses 6.0%45,77
    Output71,71000,00717,001000,00717,00
  8. Нормируемые физико-химические показатели
    No. 001 Biscuit (main)
    Влажность, %25.0 ±3.0%
    Массовая доля жира (в пересчете на сухое вещество), %9.1
    Массовая доля общего сахара (в пересчете на сухое вещество), %44.5
    Массовая доля сахарозы в водной фазе крема, %57.2
    No. 016 Sand (main)
    Влажность, %5.5 ±1.5%
    Массовая доля жира (в пересчете на сухое вещество), %28.0
    Массовая доля общего сахара (в пересчете на сухое вещество), %22.5
    Массовая доля сахарозы в водной фазе крема, %79.4
    No. 104 Jelly
    Влажность, %50.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %0.1
    Массовая доля общего сахара (в пересчете на сухое вещество), %90.6
    Массовая доля сахарозы в водной фазе крема, %47.5
    No. 095 Blotting syrup
    Влажность, %50.0 ±4.0%
    Массовая доля жира (в пересчете на сухое вещество), %0.0
    Массовая доля общего сахара (в пересчете на сухое вещество), %99.9
    Массовая доля сахарозы в водной фазе крема, %50.0
    №047 Cream cream "New"
    Влажность, %25.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %51.5
    Массовая доля общего сахара (в пересчете на сухое вещество), %45.9
    Массовая доля сахарозы в водной фазе крема, %57.9
    №002 Fried biscuit crumb
    Влажность, %6.0 ±2.0%
    Массовая доля жира (в пересчете на сухое вещество), %9.1
    Массовая доля общего сахара (в пересчете на сухое вещество), %44.5
    Массовая доля сахарозы в водной фазе крема, %87.5
  9. Стандарты

    ТР ТС 021/2011 On food safety

    1.5.5.1. Cakes and pastries biscuit, puff, shortbread, custard cakes with finishes, incl. frozen: - creamy (with a shelf life of less than 5 days)

    Microbiological safety standards (pathogenic)
    Pathogenic microorganisms, incl. salmonella25.0product weight (g), which is not allowed
    Microbiological safety standards
    NMAFAM the number of mesophilic aerobic and facultatively anaerobic microorganisms5×10⁴CFU/g (cm³), no more
    Coliform bacteria (coliforms)0.01not allowed in the product mass (g/cm³)
    S.aureus (bacteria of the species Staphylococcus aureus)0.01not allowed in the product mass (g/cm³)
    Mold50.0CFU/g, no more
    Yeast1×10²CFU/g, no more
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    • ГОСТ 26574-2017 Wheat baking flour. Technical conditions
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    • СанПиН 2.1.3684-21 "Sanitary and epidemiological requirements for the maintenance of the territories of urban and rural settlements, for water bodies, drinking water and drinking water supply, atmospheric air, soils, living quarters, the operation of industrial, public premises, the organization and conduct of sanitary anti-epidemic (preventive) measures"
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    • ГОСТ 32741-2014 Semi-finished products. Fruit and vegetable fillings and preparations. General specifications
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    • ГОСТ Р 53876-2010 Potato starch. Technical conditions
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    • ГОСТ 31732-2014 Cognac. General specifications
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    • ГОСТ Р 52195-2003 Flavored wines. General specifications
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    • ГОСТ 16280-2002 Agar food. Technical conditions.
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    • ГОСТ 31726-2012 Food additives. Anhydrous citric acid E330. Technical conditions
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    • ГОСТ Р 55580-2013 Food additives. Ammonium carbonates E503. General specifications
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    • ГОСТ 32802-2014 Food additives. Sodium carbonates E500. General specifications
  10. Пищевая ценность
    Estimated nutritional value
    Indicators namein 100 g% of the re­com­men­ded dai­ly in­ta­ke in 100 g of pro­ductRe­com­men­ded le­vel of dai­ly con­sump­tion TR CU 022/​2011
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     Including:
      Milk protein, g0.1
    Fats, g9.51283
     Including:
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      Milk fat, g7.2
    Carbohydrates, g5615365
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      Mono- and disaccharides, g40.4
      Polysaccharides, g15.3
    Ash, g0.5
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    Organic acids, g0.1
    Vitamins
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     Beta carotene, µg33.1
     Vitamin a rae, µg115.314800
     Thiamine, mg0.031.4
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     Niacin equivalent, mg1.3718
     Vitamin c, mg0.3160
     Vitamin e, mg0.6610
    Minerals macronutrients
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     Calcium, mg21.221000
     Magnesium, mg7.12400
     Sodium, mg48.3
     Phosphorus, mg62.48800
    Minerals trace elements
     Iron, mg0.9614
    Lipids
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     Polyunsaturated fatty acids, g0.2211
     Cholesterol, mg129.3
    Other nutrients
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     Ethanol, g0.1
     Dry residue of milk and (or) its processing products, %7.5
     Dry fat-free residue of milk products, %0.3
    Physical and chemical indicators
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     Lactose, g0.1
     Fat, g9.7