_____________
'___' ______________ 2024г.
по производству изделия
№420 Cakes "Set" Kiev Chestnuts "
Вырабатывается по
- Вводная часть
Настоящая технологическая инструкция распространяется на производство изделия №420 Cakes "Set" Kiev Chestnuts ".
- Характеристика готовой продукции
Качество изделия №420 Cakes "Set" Kiev Chestnuts " должно соответствовать требованиям .
- Входной контроль сырья
Получение и контроль входящего сырья на производство, необходимо проверить:
- наличие медицинской книжки у водителя,
- температурный режим и состояния кузова,
- сопроводительные документы (накладная, декларация, качественное удостоверение).
- Сырье, применяемое при изготовлении изделия
- Перечень сырья
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- chocolate glaze
- water
- melange
- powdered sugar
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- molasses or glucose syrup
- butter
- whole condensed milk with sugar the weight ratio of fat 8.5%
- cocoa powder
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- roasted cashew kernels
- alcohol
- cognac
- salt
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- vanilla powder
- essence orange
Допускается взаимозаменяемость сырья в соответствии с утвержденными указаниями к рецептурам по взаимозаменяемости сырья.
- Характеристика сырья
Chocolate glaze
Water
Transparent liquid, odorless and tasteless.Melange
Melange should be dark orange when frozen and light yellow to light orange after thawing. There should be no foreign smells and tastes.Powdered sugar
Color: white, pure. Appearance: homogeneous free-flowing mass of crushed crystals. Smell and taste: characteristic of sugar, sweet, without foreign smell and taste.Molasses or glucose syrup
Depending on the carbohydrate composition, molasses are divided into the following types: low-sugar, caramel acid, caramel enzymatic, maltose, high-sugar. Appearance: thick viscous liquid. It should be transparent, opalescence is allowed for low-sugar and caramel acidic. Taste and smell: Characteristic of molasses, without foreign taste and smell. Mass fraction of reducing substances in terms of dry matter (glucose equivalent) for low-sugar 26-35%, caramel 36-44%, maltose 38-70%, high-sugar more than 45%. The acidity of low-sugar and caramelized acid syrup obtained from potato and other types of tuber starch is not more than 27 degrees, from corn and other types of grain starch is not more than 15 degrees. At the request of the consumer, the mass fraction of molasses dry matter is allowed less than 78%.Butter
Butter made from cow's milk and/or dairy products and by-products of milk processing, intended for direct consumption, culinary purposes and use in other food industries. Taste and smell: expressed or insufficiently expressed creamy and aftertaste of pasteurization, without extraneous aftertastes and smells. Consistency: dense, plastic, homogeneous, shiny or slightly matte on the cut. Color: from light yellow to yellow, uniform throughout the mass.Whole condensed milk with sugar the weight ratio of fat 8.5%
Taste and smell: The taste is sweet, clean with a pronounced taste and smell of pasteurized milk without foreign tastes and odors. Slight fodder flavor is allowed. Appearance and consistency: Homogeneous, viscous throughout the mass without the presence of organoleptically perceptible crystals of milk sugar (lactose). A mealy consistency and a slight lactose sediment at the bottom of the package during storage are allowed. Color: White with a cream shade. Uniform throughout the mass.Cocoa powder
Finely ground cocoa cake, remaining after partial removal of butter from the cocoa mass, with the addition of various flavors and aromas. Appearance: finely divided, homogeneous powder from light to dark brown. Dull gray tint is not allowed. Taste and aroma are characteristic of cocoa powder: pleasant, bitter, well-expressed, without foreign tastes and odors.Roasted cashew kernels
Alcohol
Cognac
Salt
Crystalline free-flowing product. The presence of foreign mechanical impurities not related to the origin and method of salt production is not allowed. The taste is salty, without any foreign aftertaste. The extra and premium grade has a white color, the first and the second - white or gray with shades depending on the origin and method of salt production. Smell: no foreign odors.Vanilla powder
Essence orange
- Хранение сырья
Все сырье и полуфабрикаты, поступающие на склады предприятия, должны соответствовать требованиям действующей НД, сопровождаются документом, удостоверяющим их качество и безопасность, а так же маркировочным ярлыком на каждом тарном месте (ящике, фляге, коробке) с указанием даты изготовления, срока годности или срока хранения.
На предприятиях должны соблюдаться требования, предъявляемые к хранению продуктов, предотвращающие их порчу.
Поступившие в производство продукты перекладывают в чистую промаркированную в соответствии с видом продукта производственную тару или хранят в таре поставщика.
Продукты хранят согласно принятой классификации по условиям хранения.
Аллергеносодержащее сырье храниться отдельно.
- Подготовка сырья к пуску в производство
Chocolate glaze
Water
Melange
Before being fed into production, frozen melange is pre-thawed in baths with water or special chambers at a temperature not exceeding 45 ℃ and filtered through a sieve with a mesh size of not more than 3 mm. For products in which whole milk or water is used when kneading the dough, the melange can be mixed with them in a 1: 1 ratio before straining. Thawed egg products should be used within 3-4 hours.Powdered sugar
Powdered sugar is sieved through sieves with 1.5 mm mesh.Molasses or glucose syrup
Starch syrup is heated to 40 -50 ℃ to reduce the viscosity, and then filtered through a sieve with cells of no more than 2 mm.Butter
When unpacking, it is carefully checked for the absence of foreign objects. The surface of the oil is cleaned in a special room on metal tables. Stands up to a temperature of 8-10 degrees. C. Before use, the oil is cut into pieces and carefully examined. Intra-workshop transportation of unpacked oil is carried out in a clean, closed production container. It is allowed to use oil strippings in the manufacture of baked products. If the fats are used in melted form, then they are filtered through a metal sieve with a mesh size of 1.5 mm.Whole condensed milk with sugar the weight ratio of fat 8.5%
Condensed milk is freed from the transport container before being used in production and unpacked and fed to the boiling section, where it is loaded into the digester and heated to a temperature of 85 ℃ for 15-20 minutes. After processing, the condensed milk is filtered through a sieve with cells of no more than 3 mm in diameter. The filtered and cooled condensed milk is placed in clean, dry, labeled containers with tight-fitting lids. Moving in the production of condensed milk in open containers and without marking is prohibited.Cocoa powder
Sieve through a sieve with cells of 1-1.5 mm.Roasted cashew kernels
Alcohol
Cognac
Salt
The salt is sieved through a sieve. The salt in the crystals is preliminarily dissolved and a sieve with cells of 0.5 mm is filtered.Vanilla powder
Essence orange
- Перечень сырья
- Описание технологического процесса
- Описание процесса изготовления полуфабрикатов:
No. 101 Chocolate lipstick
Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.
** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.
- Приготовление кондитерского изделия:
- Описание процесса изготовления полуфабрикатов:
- Упаковка
- Mаркировка, транспортирование и хранение
Маркировка готовых изделий должна соответствовать Техническим регламентам Таможенного союза ТР ТС 022/2011 «Пищевая продукция в части ее маркировки», ТР ТС 029/2012 "Требования безопасности пищевых добавок, ароматизаторов и технологических вспомогательных средств", ГОСТ Р 53598-2009 «Продукты пищевые. Рекомендации по этикетированию»
Состав: white sugar, chocolate glaze, water, melange, powdered sugar, flour, premium, molasses or glucose syrup, butter (pasteurized cow's milk cream), whole condensed milk with sugar the weight ratio of fat 8.5% (normalized milk, sugar (sucrose, lactose)), cocoa powder, cocoa-butter, roasted cashew kernels, alcohol, cognac, salt, essence, vanilla powder, essence orange.
- Контроль производства
На протяжении всего технологического процесса производства кондитерского изделия №420 Cakes "Set" Kiev Chestnuts " проводят контроль за соблюдением технологических параметров, качества используемого сырья, материалов, готовой продукции. Готовый продукт подлежит выборочному контролю качества, с записью результатов в журнал.
- Требования безопасности производства
Технологический процесс должен соответствовать требованиям техники безопасности и типовым инструкция по охране труда для работников предприятий торговли и общественного питания.
Приложение
Перечень нормативных документов
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- ГОСТ 26574-2017 Wheat baking flour. Technical conditions
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- ГОСТ 31688-2012 Dairy canned food. Condensed milk and cream with sugar. Technical conditions
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- ГОСТ 32261-2013 Butter. Technical conditions
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- ГОСТ 33917-2016 Starch syrup. General specifications
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- ГОСТ Р 51723-2001 Ethyl drinking alcohol 95%. Technical conditions
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- СанПиН 1.2.3685-21 "Hygienic standards and requirements for ensuring the safety and (or) harmlessness to humans of environmental factors"
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