KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: Unglazed caramel

Unglazed caramel
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 583.8 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Filling84.0 339.98 285.58 198.48 166.72 
Total6.8 93.2 1003.02 934.70 585.56 545.68 
Losses 0.3%2.80 1.63 
Output6.8 93.2 1000.00 931.90 544.04 
Losses before baking/boiling, shrinkage 0.14975%93.2 1.50 1.40 0.88 0.82 
Baking/boiling 0.0%0.0160.009
Losses after baking/boiling, shrinkage 0.14975%93.2 1.50 1.40 0.88 0.82 
Caramel mass
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 387.08 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 352.78 275.17 136.56 106.51 
3Citric acid (E330)91.2 9.00 8.21 3.48 3.18 
4Apple essence—  0.99 —   0.38 —   
Total7.5 92.5 1068.34 987.89 413.54 382.39 
Losses 0.9%8.89 3.44 
Output2.1 97.9 1000.00 979.00 387.08 378.95 
Losses before baking/boiling, shrinkage 0.44985%92.5 4.81 4.44 1.86 1.72 
Baking/boiling 5.55%58.99 22.84 
Losses after baking/boiling, shrinkage 0.44985%97.9 4.54 4.44 1.76 1.72 
Filling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 198.48 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Apple puree [GOST]10.0 550.00 55.00 109.16 10.92 
3Starch syrup78.0 282.55 220.39 56.08 43.74 
4Lactic acid (E270)40.0 20.00 8.00 3.97 1.59 
5Apple essence—  0.99 —   0.20 —   
Total40.2 59.8 1418.63 847.63 281.57 168.24 
Losses 0.9%7.63 1.51 
Output16.0 84.0 1000.00 840.00 198.48 166.72 
Losses before baking/boiling, shrinkage 0.45016%59.8 6.39 3.82 1.27 0.76 
Baking/boiling 28.87%407.70 80.92 
Losses after baking/boiling, shrinkage 0.45016%84.0 4.54 3.82 0.90 0.76 
Consolidated recipe, k=1.0
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 583.8 kg finished product
in kind
in solids
1Sign up99.85385.27 384.70 
2Starch syrup78.0 192.64 150.26 
3Apple puree [GOST]10.0 109.16 10.92 
4Lactic acid (E270)40.0 3.97 1.59 
5Citric acid (E330)91.2 3.48 3.18 
6Sign up—  0.58 —   
Total695.11 550.63 
General losses 1.2%6.59 
Output93.2 583.80 544.04