KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe No. 208 Caramel "Rion", in cocoa powder

No. 208
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 81.9 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Cocoa mix97.2 39.93 38.81 3.27 3.18 
3Granulated sugar (in watering syrup)99.855.99 5.98 0.49 0.49 
Total4.6 95.4 1001.25 954.84 82.00 78.20 
Losses 0.13%1.24 0.10 
Output4.6 95.4 1000.00 953.60 78.10 
Losses before baking/boiling, shrinkage 0.06495%95.4 0.65 0.62 0.0530.051
Baking/boiling -0.01%-0.051-0.004
Losses after baking/boiling, shrinkage 0.06495%95.4 0.65 0.62 0.0530.051
Caramel without sprinkling in car. No. 208
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 78.24 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Filling (caramel)88.0 267.50 235.40 20.93 18.42 
Total4.7 95.3 1003.02 955.47 78.48 74.76 
Losses 0.3%2.87 0.22 
Output4.7 95.3 1000.00 952.60 78.24 74.53 
Losses before baking/boiling, shrinkage 0.1504%95.3 1.51 1.44 0.12 0.11 
Baking/boiling 0.0%0.0030.00 
Losses after baking/boiling, shrinkage 0.1504%95.3 1.51 1.44 0.12 0.11 
Caramel mass (in caramel) in car. the main
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 57.55 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 355.73 277.47 20.47 15.97 
3Vanilla essence—  1.00 —   0.058—   
Total7.5 92.5 1068.22 987.89 61.47 56.85 
Losses 0.9%8.89 0.51 
Output2.1 97.9 1000.00 979.00 57.55 56.34 
Losses before baking/boiling, shrinkage 0.45006%92.5 4.81 4.45 0.28 0.26 
Baking/boiling 5.54%58.87 3.39 
Losses after baking/boiling, shrinkage 0.45006%97.9 4.54 4.45 0.26 0.26 
Filling (caramel) in car. No. 208
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Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 20.93 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 226.17 176.41 4.73 3.69 
3Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 220.00 162.80 4.60 3.41 
4Roasted kernels97.5 70.00 68.25 1.47 1.43 
5Cocoa mass97.4 29.82 29.04 0.62 0.61 
6Sign up
7Vanilla essence—  1.00 —   0.021—   
Total12.0 88.0 1009.09 888.00 21.12 18.59 
Losses 0.9%8.00 0.17 
Output12.0 88.0 1000.00 880.00 20.93 18.42 
Losses before baking/boiling, shrinkage 0.4504%88.0 4.54 4.00 0.10 0.084
Losses after baking/boiling, shrinkage 0.4504%88.0 4.54 4.00 0.10 0.084
Cocoa mix in car. No. 190,206,208,262
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 3.27 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Cocoa powder [Skurikhin]95.0 275.56 261.78 0.90 0.86 
3Cocoaella94.0 225.45 211.92 0.74 0.69 
Total2.8 97.2 1002.01 973.95 3.28 3.19 
Losses 0.2%1.95 0.006
Output2.8 97.2 1000.00 972.00 3.27 3.18 
Losses before baking/boiling, shrinkage 0.10029%97.2 1.00 0.98 0.0030.003
Baking/boiling 0.0%0.00 0.00 
Losses after baking/boiling, shrinkage 0.10029%97.2 1.00 0.98 0.0030.003
Consolidated recipe, k=1.002853
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 81.9 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.8550.90 50.82 51.04 50.97 
2Starch syrup78.0 25.21 19.66 25.28 19.72 
3Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 4.60 3.41 4.62 3.42 
4Powdered sugar99.851.64 1.64 1.64 1.64 
5Roasted kernels97.5 1.47 1.43 1.47 1.43 
6Sign up95.0 0.90 0.86 0.90 0.86 
7Cocoaella94.0 0.74 0.69 0.74 0.70 
8Cocoa mass97.4 0.62 0.61 0.63 0.61 
9water—  0.21 —   0.21 —   
10Vanilla essence—  0.078—   0.079—   
Total86.36 79.11 86.61 79.34 
Total phase loss 1.3%1.01 
Other losses 0.28%0.23 
General losses 1.6%1.24 
Output95.4 81.90 78.10 81.90 78.10