KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: No. 055 Caramel "Counter", glazed wrapped

Ready caramel
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 900.3 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Fat glaze99.0 252.02 249.50 226.89 224.62 
Total4.8 95.2 1005.06 956.38 904.86 861.03 
Losses 0.5%4.78 4.30 
Output4.8 95.2 1000.00 951.60 856.73 
Losses before baking/boiling, shrinkage 0.24982%95.2 2.51 2.39 2.26 2.15 
Baking/boiling 0.0%0.0380.035
Losses after baking/boiling, shrinkage 0.24982%95.2 2.51 2.39 2.26 2.15 
Unglazed caramel
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 677.96 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Filling84.0 290.87 244.33 197.20 165.65 
Total6.1 93.9 1003.02 941.53 680.01 638.32 
Losses 0.3%2.83 1.92 
Output6.1 93.9 1000.00 938.70 677.96 636.40 
Losses before baking/boiling, shrinkage 0.15006%93.9 1.51 1.41 1.02 0.96 
Baking/boiling 0.0%0.0100.007
Losses after baking/boiling, shrinkage 0.15006%93.9 1.51 1.41 1.02 0.96 
Caramel mass
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 482.81 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 353.77 275.94 170.80 133.23 
3Citric acid (E330)91.2 6.00 5.47 2.90 2.64 
4Fruit essence—  1.00 —   0.48 —   
Total7.5 92.5 1068.31 987.89 515.79 476.96 
Losses 0.9%8.89 4.29 
Output2.1 97.9 1000.00 979.00 482.81 472.67 
Losses before baking/boiling, shrinkage 0.45001%92.5 4.81 4.45 2.32 2.15 
Baking/boiling 5.54%58.96 28.47 
Losses after baking/boiling, shrinkage 0.45001%97.9 4.54 4.45 2.19 2.15 
Filling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 197.2 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Apple puree [GOST]10.0 462.60 46.26 91.22 9.12 
3Starch syrup78.0 275.12 214.59 54.25 42.32 
4Fruit cooking69.0 48.67 33.58 9.60 6.62 
5Alcohol—  24.37 —   4.81 —   
6Sign up
7Fruit essence—  0.50 —   0.10 —   
Total38.2 61.8 1371.14 847.64 270.39 167.15 
Losses 0.9%7.64 1.51 
Output16.0 84.0 1000.00 840.00 197.20 165.65 
Losses before baking/boiling, shrinkage 0.4507%61.8 6.18 3.82 1.22 0.75 
Baking/boiling 26.4%360.41 71.07 
Losses after baking/boiling, shrinkage 0.4507%84.0 4.55 3.82 0.90 0.75 
Consolidated recipe, k=1.005575
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 900.3 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85450.09 449.42 452.60 451.92 
2Fat glaze99.0 226.89 224.62 228.16 225.88 
3Starch syrup78.0 225.06 175.54 226.31 176.52 
4Apple puree [GOST]10.0 91.22 9.12 91.73 9.17 
5Fruit cooking69.0 9.60 6.62 9.65 6.66 
6Sign up—  4.81 —   4.83 —   
7Citric acid (E330)91.2 2.90 2.64 2.91 2.66 
8Lactic acid (E270)40.0 1.92 0.77 1.93 0.77 
9Fruit essence—  0.58 —   0.58 —   
Total1013.07 868.74 1018.72 873.59 
Total phase loss 1.4%12.02 
Other losses 0.55%4.84 
General losses 1.9%16.86 
Output95.2 900.30 856.73 900.30 856.73