KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №47 Apple gingerbread

recipe number 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 721.2 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Glaze syrup78.0 151.86 118.45 109.52 85.43 
Total12.6 87.4 1023.79 894.47 738.36 645.09 
Losses 0.5%4.47 3.23 
Output11.0 89.0 1000.00 890.00 641.87 
Losses before baking/boiling, shrinkage 0.25%87.4 2.56 2.24 1.85 1.61 
Baking/boiling 1.83%18.72 13.50 
Losses after baking/boiling, shrinkage 0.25%89.0 2.51 2.24 1.81 1.61 
Gingerbread
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 628.84 kg phases
in kind
in solids
in kind
in solids
1Sign up
2No. P01 Fruit filling (from applesauce)74.0 123.47 91.37 77.64 57.46 
3Granulated sugar99.85112.26 112.09 70.59 70.49 
4Artificial honey78.0 101.03 78.80 63.53 49.55 
5Starch syrup78.0 67.35 52.53 42.35 33.03 
6Sign up
7Margarine84.0 28.06 23.57 17.65 14.82 
8Vegetable oil100.0 28.06 28.06 17.65 17.65 
9Melange27.0 19.74 5.33 12.41 3.35 
10Ammonium salt (E503(i))—  4.38 —   2.75 —   
11Sign up
12Baking soda (E500(ii))50.0 1.12 0.56 0.70 0.35 
Total16.8 83.2 1091.34 908.17 686.28 571.09 
Losses 2.0%18.17 11.43 
Output11.0 89.0 1000.00 890.00 628.84 559.67 
Losses before baking/boiling, shrinkage 1.00046%83.2 10.92 9.09 6.87 5.71 
Baking/boiling 6.5%70.21 44.15 
Losses after baking/boiling, shrinkage 1.00046%89.0 10.21 9.09 6.42 5.71 
Glaze syrup basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 109.52 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Water—  315.13 —   34.51 —   
Total28.5 71.5 1108.20 791.88 121.37 86.73 
Losses 1.5%11.88 1.30 
Output22.0 78.0 1000.00 780.00 109.52 85.43 
Losses before baking/boiling, shrinkage 0.75014%71.5 8.31 5.94 0.91 0.65 
Baking/boiling 8.39%92.27 10.11 
Losses after baking/boiling, shrinkage 0.75014%78.0 7.62 5.94 0.83 0.65 
Consolidated recipe, k=1.005925
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 721.2 kg finished product
in kind
in solids
in kind
in solids
1Sign up85.5 379.40 324.39 381.65 326.31 
2Granulated sugar99.85157.45 157.22 158.38 158.15 
3No. P01 Fruit filling (from applesauce)74.0 77.64 57.46 78.10 57.80 
4Artificial honey78.0 63.53 49.55 63.91 49.85 
5Starch syrup78.0 42.35 33.03 42.60 33.23 
6Sign up—  34.51 —   34.72 —   
7Margarine84.0 17.65 14.82 17.75 14.91 
8Vegetable oil100.0 17.65 17.65 17.75 17.75 
9Melange27.0 12.41 3.35 12.49 3.37 
10Ammonium salt (E503(i))—  2.75 —   2.77 —   
11Sign up—  1.59 —   1.60 —   
12Baking soda (E500(ii))50.0 0.70 0.35 0.71 0.35 
Total807.65 657.82 812.43 661.72 
Total phase loss 2.4%15.95 
Other losses 0.59%3.90 
General losses 3.0%19.85 
Output89.0 721.20 641.87 721.20 641.87 
No. P01 Fruit filling (from applesauce) basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 78.1 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Apple puree [GOST]10.0 492.71 49.27 38.48 3.85 
Total36.1 63.9 1231.79 787.23 96.21 61.49 
Losses 6.0%47.23 3.69 
Output26.0 74.0 1000.00 740.00 78.10 57.80 
Losses before baking/boiling, shrinkage 3.0%63.9 36.95 23.62 2.89 1.84 
Baking/boiling 13.64%162.92 12.72 
Losses after baking/boiling, shrinkage 3.0%74.0 31.91 23.62 2.49 1.84 
Consolidated recipe, k=1.0
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 721.2 kg finished product
in kind
in solids
1Sign up85.5 381.65 326.31 
2Granulated sugar99.85216.11 215.78 
3Artificial honey78.0 63.91 49.85 
4Starch syrup78.0 42.60 33.23 
5Apple puree [GOST]10.0 38.48 3.85 
6Sign up—  34.72 —   
7Margarine84.0 17.75 14.91 
8Vegetable oil100.0 17.75 17.75 
9Melange27.0 12.49 3.37 
10Ammonium salt (E503(i))—  2.77 —   
11Sign up—  1.60 —   
12Baking soda (E500(ii))50.0 0.71 0.35 
Total830.54 665.41 
General losses 3.5%23.54 
Output89.0 721.20 641.87