KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №348 Pastry "Tube" with protein cream

Weight 65 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8897 kg
finished product, g
№087 Protein cream (custard)
No. 022 Custard
in kind
in solids
Sign up99.85331.6 —  331.6 331.2 
Melange27.0 —  283.9 283.9 76.7 
Raw egg white12.0 165.8 —  165.8 19.9 
Flour, premium85.5 —  164.6 164.6 140.7 
water—  9.3 94.3 103.6 —  
Sign up84.0 —  82.3 82.3 69.1 
Vanilla powder99.8512.4 —  12.4 12.4 
Salt96.5 —  2.1 2.1 2.0 
Total raw materials for semi-finished products519.1 627.2 —  —  
Output of convenience foods510.4 361.4 —  —  
Sign up99.85—  —  31.6 31.6 
Total Raw—  —  1177.9 683.6 
The output of semi-finished products in the finished product502.7 355.9 —  —  
Output finished product73.4 653.4 
Humidity26.6%30.0 ±2.0%24.0 +4.0% -3.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 022 Custard
  3. Preparation - №087 Protein cream (custard)
  4. Preparation - №348 Pastry "Tube" with protein cream
  5. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 022 Custard
  4. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  5. Preparation - №087 Protein cream (custard)
  6. Pre-chilled egg whites are whipped in a beater, first at low, then at high speed for 7-10 minutes. Add 15–20% granulated sugar to the beaten mass, as provided by the recipe, and beat the mixture for another 10 minutes. Without stopping whipping, hot sugar syrup, vanilla powder are introduced in a thin stream and beat for 3–7 minutes.
    To prepare sugar syrup, granulated sugar and water in a ratio of 4: 1 are boiled down to a temperature of 118–120 ℃ (test for a weak ball).

    ** Characteristics of a semi-finished product. ** White, homogeneous, fluffy, slightly viscous mass with a glossy surface, good shape retention.

  7. Preparation - №348 Pastry "Tube" with protein cream
  8. The custard is filled with protein cream. The surface is sprinkled with powdered sugar.

  9. Packaging, labeling, storage and transportation.
  10. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.