KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe №016 Dragee "Lemons"

Glossing recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 220.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Talc (E553(iii))100.0 1.20 1.20 0.26 0.26 
3Condir70.0 1.00 0.70 0.22 0.15 
4Gloss100.0 0.40 0.40 0.0880.088
Total6.0 94.0 1001.60 941.36 220.95 207.66 
Losses 0.14%1.36 0.30 
Output6.0 94.0 1000.00 940.00 207.36 
Losses before baking/boiling, shrinkage 0.07224%94.0 0.72 0.68 0.16 0.15 
Baking/boiling 0.02%0.15 0.034
Losses after baking/boiling, shrinkage 0.07224%94.0 0.72 0.68 0.16 0.15 
Coating recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 220.38 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85227.70 227.36 50.18 50.11 
3Watering syrup80.0 45.80 36.64 10.09 8.07 
4Lemon essence—  1.00 —   0.22 —   
5Yellow paint—  0.50 —   0.11 —   
Total7.7 92.3 1025.00 946.50 225.89 208.59 
Losses 0.69%6.50 1.43 
Output6.0 94.0 1000.00 940.00 220.38 207.16 
Losses before baking/boiling, shrinkage 0.34329%92.3 3.52 3.25 0.78 0.72 
Baking/boiling 1.76%18.02 3.97 
Losses after baking/boiling, shrinkage 0.34329%94.0 3.46 3.25 0.76 0.72 
2nd rolling recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 165.28 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85158.90 158.66 26.26 26.22 
3Watering syrup80.0 52.20 41.76 8.63 6.90 
4Yellow paint—  0.10 —   0.017—   
Total9.8 90.2 1012.00 913.13 167.27 150.93 
Losses 0.34%3.13 0.52 
Output9.0 91.0 1000.00 910.00 165.28 150.41 
Losses before baking/boiling, shrinkage 0.17159%90.2 1.74 1.57 0.29 0.26 
Baking/boiling 0.85%8.54 1.41 
Losses after baking/boiling, shrinkage 0.17159%91.0 1.72 1.57 0.28 0.26 
Recipe for 1st knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 132.36 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85181.00 180.73 23.96 23.92 
3Watering syrup80.0 38.40 30.72 5.08 4.07 
4Yellow paint—  0.20 —   0.026—   
Total12.6 87.4 1022.40 893.83 135.32 118.31 
Losses 0.43%3.83 0.51 
Output11.0 89.0 1000.00 890.00 132.36 117.80 
Losses before baking/boiling, shrinkage 0.21416%87.4 2.19 1.91 0.29 0.25 
Baking/boiling 1.77%18.06 2.39 
Losses after baking/boiling, shrinkage 0.21416%89.0 2.15 1.91 0.28 0.25 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 106.26 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 144.70 112.87 15.38 11.99 
3Lemon soup69.0 94.70 65.34 10.06 6.94 
4water—  75.92 —   8.07 —   
5Agaroid85.0 42.50 36.12 4.52 3.84 
6Sign up
7Lemon essence—  6.00 —   0.64 —   
Total15.0 85.0 1004.02 853.41 106.69 90.68 
Losses 0.4%3.41 0.36 
Output15.0 85.0 1000.00 850.00 106.26 90.32 
Losses before baking/boiling, shrinkage 0.19995%85.0 2.01 1.71 0.21 0.18 
Losses after baking/boiling, shrinkage 0.19995%85.0 2.01 1.71 0.21 0.18 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 23.8 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 10.76 8.39 
3water—  100.87 —   2.40 —   
Total20.0 80.0 1005.07 804.06 23.92 19.14 
Losses 0.5%4.06 0.10 
Output20.0 80.0 1000.00 800.00 23.80 19.04 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0600.048
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0600.048
Condir Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.22 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  302.34 —   0.067—   
Total30.0 70.0 1011.34 707.94 0.22 0.16 
Losses 1.1%7.94 0.002
Output30.0 70.0 1000.00 700.00 0.22 0.15 
Losses before baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0010.001
Losses after baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0010.001
Gloss Basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.09 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wax (E901)100.0 333.33 333.33 0.0290.029
3Paraffin (E905c(i))100.0 166.67 166.67 0.0150.015
Total100.0 1000.00 1000.00 0.0880.088
Output100.0 1000.00 1000.00 0.0880.088
Consolidated recipe, k=1.002769
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 220.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85100.40 100.25 100.68 100.53 
2Granulated sugar99.8578.02 77.90 78.24 78.12 
3Starch syrup78.0 26.14 20.39 26.21 20.44 
4water—  10.53 —   10.56 —   
5Lemon soup69.0 10.06 6.94 10.09 6.96 
6Sign up85.0 4.52 3.84 4.53 3.85 
7Citric acid (E330)98.0 0.92 0.91 0.93 0.91 
8Lemon essence—  0.86 —   0.86 —   
9Talc (E553(iii))100.0 0.26 0.26 0.27 0.27 
10Yellow paint—  0.15 —   0.15 —   
11Sign up100.0 0.0440.0440.0440.044
12Wax (E901)100.0 0.0290.0290.0290.029
13Paraffin (E905c(i))100.0 0.0150.0150.0150.015
Total231.96 210.58 232.60 211.16 
Total phase loss 1.5%3.22 
Other losses 0.28%0.58 
General losses 1.8%3.80 
Output94.0 220.60 207.36 220.60 207.36