KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №133 Caramel "Shells" (with cognac), opened in a container

Ready caramel
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 434.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Filling83.0 250.00 207.50 108.65 90.18 
Total5.8 94.2 1003.00 944.69 435.90 410.56 
Losses 0.3%2.79 1.21 
Output5.8 94.2 1000.00 941.90 409.35 
Losses before baking/boiling, shrinkage 0.14751%94.2 1.48 1.39 0.64 0.61 
Baking/boiling 0.0%0.0410.018
Losses after baking/boiling, shrinkage 0.14751%94.2 1.48 1.39 0.64 0.61 
Caramel mass
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 327.25 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 353.42 275.67 115.66 90.21 
3Citric acid (E330)91.2 4.00 3.65 1.31 1.19 
4Granulated sugar (for burning)99.852.84 2.84 0.93 0.93 
5Vanilla essence—  1.00 —   0.33 —   
6Sign up
Total7.5 92.5 1068.35 987.88 349.62 323.29 
Losses 0.9%8.88 2.91 
Output2.1 97.9 1000.00 979.00 327.25 320.38 
Losses before baking/boiling, shrinkage 0.44951%92.5 4.80 4.44 1.57 1.45 
Baking/boiling 5.55%59.01 19.31 
Losses after baking/boiling, shrinkage 0.44951%97.9 4.54 4.44 1.48 1.45 
Filling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 108.65 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85326.70 326.21 35.50 35.44 
3Cognac—  69.00 —   7.50 —   
4Citric acid (E330)91.2 1.80 1.64 0.20 0.18 
5Yellow paint—  0.60 —   0.065—   
Total20.4 79.6 1051.55 837.54 114.25 91.00 
Losses 0.9%7.54 0.82 
Output17.0 83.0 1000.00 830.00 108.65 90.18 
Losses before baking/boiling, shrinkage 0.45028%79.6 4.73 3.77 0.51 0.41 
Baking/boiling 4.04%42.27 4.59 
Losses after baking/boiling, shrinkage 0.45028%83.0 4.54 3.77 0.49 0.41 
Consolidated recipe, k=1.00313
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 434.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85267.73 267.32 268.56 268.16 
2Starch syrup78.0 186.66 145.59 187.24 146.05 
3Cognac—  7.50 —   7.52 —   
4Citric acid (E330)91.2 1.50 1.37 1.51 1.38 
5Vanilla essence—  0.33 —   0.33 —   
6Sign up—  0.10 —   0.10 —   
7Yellow paint—  0.065—   0.065—   
Total463.87 414.29 465.32 415.58 
Total phase loss 1.2%4.94 
Other losses 0.31%1.30 
General losses 1.5%6.23 
Output94.2 434.60 409.35 434.60 409.35