KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №21 Gingerbread Zabava (glazed custard)

recipe number 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 208.2 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Glaze syrup78.0 162.65 126.87 33.86 26.41 
Total13.6 86.4 1023.51 884.42 213.09 184.14 
Losses 0.5%4.42 0.92 
Output12.0 88.0 1000.00 880.00 183.22 
Losses before baking/boiling, shrinkage 0.25%86.4 2.56 2.21 0.53 0.46 
Baking/boiling 1.81%18.44 3.84 
Losses after baking/boiling, shrinkage 0.25%88.0 2.51 2.21 0.52 0.46 
Gingerbread
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 179.23 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 332.82 259.60 59.65 46.53 
3Artificial honey78.0 113.76 88.73 20.39 15.90 
4Margarine84.0 76.75 64.47 13.76 11.55 
5Melange27.0 19.37 5.23 3.47 0.94 
6Sign up
7Dry perfume100.0 3.47 3.47 0.62 0.62 
8Baking soda (E500(ii))50.0 1.84 0.92 0.33 0.16 
9Salt96.5 1.09 1.05 0.20 0.19 
Total19.1 80.9 1105.95 895.22 198.22 160.45 
Losses 1.7%15.22 2.73 
Output12.0 88.0 1000.00 880.00 179.23 157.72 
Losses before baking/boiling, shrinkage 0.85009%80.9 9.40 7.61 1.69 1.36 
Baking/boiling 8.02%87.90 15.75 
Losses after baking/boiling, shrinkage 0.85009%88.0 8.65 7.61 1.55 1.36 
Glaze syrup basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 33.86 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Water—  315.13 —   10.67 —   
Total28.5 71.5 1108.20 791.88 37.53 26.82 
Losses 1.5%11.88 0.40 
Output22.0 78.0 1000.00 780.00 33.86 26.41 
Losses before baking/boiling, shrinkage 0.75014%71.5 8.31 5.94 0.28 0.20 
Baking/boiling 8.39%92.27 3.12 
Losses after baking/boiling, shrinkage 0.75014%78.0 7.62 5.94 0.26 0.20 
Consolidated recipe, k=1.004485
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 208.2 kg finished product
in kind
in solids
in kind
in solids
1Sign up85.5 98.89 84.55 99.33 84.93 
2Starch syrup78.0 59.65 46.53 59.92 46.74 
3Granulated sugar99.8526.86 26.82 26.98 26.94 
4Artificial honey78.0 20.39 15.90 20.48 15.97 
5Margarine84.0 13.76 11.55 13.82 11.61 
6Sign up—  10.67 —   10.72 —   
7Melange27.0 3.47 0.94 3.49 0.94 
8Ammonium salt (E503(i))—  0.91 —   0.92 —   
9Dry perfume100.0 0.62 0.62 0.62 0.62 
10Baking soda (E500(ii))50.0 0.33 0.16 0.33 0.17 
11Sign up96.5 0.20 0.19 0.20 0.19 
Total235.75 187.27 236.81 188.11 
Total phase loss 2.2%4.05 
Other losses 0.45%0.84 
General losses 2.6%4.89 
Output88.0 208.20 183.22 208.20 183.22