KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №011 Cake "Ring"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5859 kg
finished product, g
№004 Sponge cake "Ring"
№059 Cream "Charlotte" (main)
No. 060 Charlotte syrup
in kind
in solids
Sign up99.85153.5 —  44.9 198.4 198.0 
Melange27.0 153.5 —  —  153.5 41.4 
Flour, premium85.5 147.3 —  —  147.3 126.0 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  50.5 —  50.5 42.4 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  29.9 29.9 3.6 
Sign up27.0 —  —  8.0 8.0 2.2 
Potato starch80.0 6.1 —  —  6.1 4.9 
Essence—  1.5 —  —  1.5 —  
Vanilla powder99.85—  0.49—  0.490.49
Cognac or dessert wine—  —  0.2 —  0.2 —  
Total raw materials for semi-finished products461.9 51.1982.8 —  —  
Sign up68.6 —  71.1 —  —  —  
Total raw materials and semi-finished products461.9 122.2982.8 —  —  
Output of convenience foods418.8 119.7 71.1 —  —  
Sign up99.1 —  —  —  59.8 59.3 
Total Raw—  —  —  655.69478.29
The output of semi-finished products in the finished product410.1 117.2 —  —  —  
Output finished product76.0 445.3 
Humidity24.0%27.0 ±3.0%25.0 ±2.0%31.4 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 060 Charlotte syrup
  3. Preparation - №004 Sponge cake "Ring"
  4. Preparation - №059 Cream "Charlotte" (main)
  5. Preparation - №011 Cake "Ring"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 060 Charlotte syrup
  4. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  5. Preparation - №004 Sponge cake "Ring"
  6. Preparation - №059 Cream "Charlotte" (main)
  7. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  8. Preparation - №011 Cake "Ring"
  9. Biscuit semi-finished product in the form of a ring without soaking. The surface is glazed with heated cream and finished with chocolate glaze.

  10. Packaging, labeling, storage and transportation.
  11. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.