KondiDoc: технологические расчеты в кондитерском производстве
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Technological map No. 366 Glazed "Potato" cake

Weight 110 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8032 kg
finished product, g
No. 001a Biscuit semi-finished product crumb No. 1
№074 Cream "Glace"
# 099 Lipstick
in kind
in solids
Sign up99.85131.2 134.8 65.4 331.4 330.9 
Melange27.0 219.0 —  —  219.0 59.1 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  134.8 —  134.8 113.3 
Flour, premium85.5 106.3 —  —  106.3 90.8 
Chicken eggs [chicken egg] [2]27.0 —  80.9 —  80.9 21.8 
Sign up80.0 26.2 —  —  26.2 21.0 
Water—  —  —  21.8 21.8 —  
Starch syrup78.0 —  —  9.8 9.8 7.6 
Essence—  1.3 —  0.231.53—  
Vanilla powder99.85—  1.3 —  1.3 1.3 
Sign up—  —  0.68—  0.68—  
Total raw materials for semi-finished products484.0 352.4897.23—  —  
Output of convenience foods374.0 341.0 82.2 —  —  
Sign up95.0 —  —  —  7.3 6.9 
Essence of rum—  —  —  —  1.6 —  
Total Raw—  —  —  942.61652.7 
The output of semi-finished products in the finished product372.7 339.8 81.9 —  —  
Output finished product77.6 623.5 
Humidity22.4%25.0 ±3.0%22.0 ±2.0%12.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - # 099 Lipstick
  3. Preparation - №074 Cream "Glace"
  4. Preparation - No. 001a Biscuit semi-finished product crumb No. 1
  5. Preparation - No. 366 Glazed "Potato" cake
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - # 099 Lipstick
  4. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  5. Preparation - №074 Cream "Glace"
  6. Eggs are beaten in a whisk machine, first at low speed, then at high speed for 20-25 minutes. Add hot sugar syrup in a trickle to the whipped mass and beat until the mass cools to a temperature of 26-28 ℃.
    Combine the prepared mass with preliminary whipped butter and beat for another 5-10 minutes until a homogeneous thick mass is obtained. At the end of whipping, add cognac or dessert wine and vanilla powder.
    To prepare sugar syrup, granulated sugar and water in a ratio of 4: 1 are boiled down to a temperature of 118–120 ℃ (test for a weak ball).

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, well retaining its shape.

  7. Preparation - No. 001a Biscuit semi-finished product crumb No. 1
  8. The finished biscuit No. 1 is wiped and sieved through a sieve with a mesh size of 2–5 mm.

  9. Preparation - No. 366 Glazed "Potato" cake
  10. The tiny mass with cream is shaped like a "potato". The surface is covered with lipstick, finished with cream.

  11. Packaging, labeling, storage and transportation.
  12. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.