KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №213 Cake "Star"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.9311 kg
finished product, g
# 099 Lipstick
No. 027 Airy nut
No. 001 Biscuit (main)
№002 Fried biscuit crumb
in kind
in solids
Sign up99.85154.1 106.2 63.9 4.3 328.5 327.9 
Melange27.0 —  —  106.5 7.1 113.6 30.6 
Raw egg white12.0 —  91.3 —  —  91.3 11.0 
Flour, premium85.5 —  20.2 51.7 3.5 75.4 64.4 
Roasted kernels97.5 —  64.9 —  —  64.9 63.3 
Sign up—  51.4 —  —  —  51.4 —  
Starch syrup78.0 23.1 —  —  —  23.1 18.0 
Potato starch80.0 —  —  12.8 0.8513.6510.88
Essence—  0.53—  0.640.041.21—  
Vanilla powder99.85—  0.52—  —  0.520.52
Total raw materials for semi-finished products229.13283.12235.5415.79—  —  
Output of convenience foods193.7 193.7 184.0 9.7 —  —  
Sign up72.0 —  —  —  —  387.5 279.0 
Total Raw—  —  —  —  1151.08805.6 
The output of semi-finished products in the finished product186.2 186.2 176.9 9.3 —  —  
Output finished product81.0 754.1 
Humidity19.0%12.0 ±1.0%3.0 +1.5% -1.0%25.0 ±3.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 001 Biscuit (main)
  4. Preparation - No. 027 Airy nut
  5. Preparation - # 099 Lipstick
  6. Preparation - №213 Cake "Star"
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 001 Biscuit (main)
  6. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  7. Preparation - No. 027 Airy nut
  8. ** Preparation of the dough. ** Chopped roasted nuts are mixed with flour and 80% granulated sugar as prescribed in the recipe.
    Egg whites, previously kept for 12-14 hours at a temperature not exceeding 40 ℃, are beaten. At the end of the whisk, add the remaining granulated sugar mixed with vanilla powder. Then the protein mass is gently mixed with a mixture of nuts, flour and sugar.
    ** Shaping. ** The prepared mass is poured onto sheets pre-covered with paper. To give the semi-finished product a round or other shape, a stencil frame is laid on the sheet.
    ** Baking. ** Baking time 70 minutes at a temperature of 150-160 ℃. The baked cakes are cooled and allowed to stand for 12-24 hours at a temperature of 15-20 ℃, then removed from the paper.

    ** Characteristics of a semi-finished product. ** Round shape, etc. The structure is porous, airy, lingering, beige.

  9. Preparation - # 099 Lipstick
  10. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  11. Preparation - №213 Cake "Star"
  12. Two layers of biscuit and one layer of air-nut semi-finished products are connected with jam or confiture. The surface is finished with jam and lipstick. The side surfaces are finished with cream and crumb.

  13. Packaging, labeling, storage and transportation.
  14. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.