KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №226 Cake "Bukovina"

Weight 0.8 and 1.2 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5413 kg
finished product, g
No. 016 Sand (main)
No. 028 Almond for "Krakowski"
# 099 Lipstick
in kind
in solids
Sign up99.8557.5 61.5 42.5 161.5 161.3 
Flour, premium85.5 143.6 16.1 —  159.7 136.5 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 86.2 —  —  86.2 72.4 
Roasted almond kernel97.5 —  33.2 —  33.2 32.4 
Raw egg white12.0 —  28.9 —  28.9 3.5 
Sign up27.0 20.1 —  —  20.1 5.4 
Water—  —  —  14.2 14.2 —  
Flour, premium (on the dust)85.5 11.5 —  —  11.5 9.8 
Starch syrup78.0 —  —  6.4 6.4 5.0 
Essence—  0.58—  0.150.73—  
Sign up96.5 0.57—  —  0.570.55
Ammonium carbonic (E503(i))—  0.14—  —  0.14—  
Baking soda (E500(ii))50.0 0.14—  —  0.140.07
Total raw materials for semi-finished products320.33139.7 63.25—  —  
Output of convenience foods278.7 111.5 53.5 —  —  
Sign up72.0 —  —  —  111.5 80.3 
Cocoa powder [Skurikhin]95.0 —  —  —  2.2 2.1 
Total Raw—  —  —  636.98509.32
The output of semi-finished products in the finished product270.6 108.3 52.0 —  —  
Output finished product89.4 483.8 
Humidity10.6%5.5 ±1.5%5.5 ±1.5%12.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - # 099 Lipstick
  3. Preparation - No. 028 Almond for "Krakowski"
  4. Preparation - No. 016 Sand (main)
  5. Preparation - №226 Cake "Bukovina"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - # 099 Lipstick
  4. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  5. Preparation - No. 028 Almond for "Krakowski"
  6. ** Preparation of the dough. ** Beat the egg whites for 7-8 minutes, add finely chopped roasted almonds and granulated sugar. Stirring continuously, heat to a boil and boil for 8-10 minutes (test for thread formation), then cool slightly, add flour and stir until a homogeneous mass is obtained.
    ** Shaping. ** Almond mass is applied in an even layer 5–6 mm thick on semi-finished sandy semi-finished product baked until half-cooked (sample No. 16) and left at a temperature of 15–20 ℃ until an elastic crust is formed, then cut into cakes and laid on sheets ...
    ** Baking. ** Baking duration 20-25 minutes at a temperature of 150-160 ℃.

    ** Characteristics of a semi-finished product. ** Rectangular shape. The upper crust is glossy, thin. The crumb is porous.

  7. Preparation - No. 016 Sand (main)
  8. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  9. Preparation - №226 Cake "Bukovina"
  10. Layers of sand and almond (for "Krakowski") semi-finished products are connected with jam. The surface is covered with lipstick and decorated with a pattern in the form of a branch of needles and cones made of lipstick of various colors.
    Round or square shape.

  11. Packaging, labeling, storage and transportation.
  12. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.