KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe №232 Wafers Forest byl

No. 232
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 853.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Leaf wafers with melange sugar phosphatides97.5 260.00 253.50 221.94 216.39 
Total11.0 89.0 1000.00 889.90 853.60 759.62 
Output11.0 89.0 1000.00 889.90 759.62 
Filling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 631.66 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85450.00 449.33 284.25 283.82 
3Raspberry podvarka69.0 390.15 269.20 246.44 170.05 
4Crumb of the same product89.0 122.00 108.57 77.06 68.58 
Total38.6 61.4 1422.14 873.10 898.31 551.50 
Losses 1.5%13.10 8.27 
Output14.0 86.0 1000.00 860.00 631.66 543.23 
Losses before baking/boiling, shrinkage 0.75%61.4 10.67 6.55 6.74 4.14 
Baking/boiling 28.61%403.86 255.10 
Losses after baking/boiling, shrinkage 0.75%86.0 7.61 6.55 4.81 4.14 
Leaf wafers with melange sugar phosphatides basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 221.94 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Melange27.0 94.23 25.44 20.91 5.65 
3Granulated sugar99.8534.01 33.96 7.55 7.54 
4Vegetable oil100.0 7.33 7.33 1.63 1.63 
5Baking soda (E500(ii))50.0 5.89 2.94 1.31 0.65 
6Sign up
7Phosphatides98.5 5.05 4.97 1.12 1.10 
Total18.2 81.8 1354.29 1107.95 300.57 245.90 
Losses 12.0%132.95 29.51 
Output2.5 97.5 1000.00 975.00 221.94 216.39 
Losses before baking/boiling, shrinkage 6.0%81.8 81.26 66.48 18.03 14.75 
Baking/boiling 16.09%204.85 45.46 
Losses after baking/boiling, shrinkage 6.0%97.5 68.18 66.48 15.13 14.75 
Consolidated recipe, k=1.013427
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
by the sum of the phases with the crumb
by the sum of the phases with crumbs in terms of its raw materials
on 853.6 kg finished product
in kind
in solids
in kind
in solids
in kind
in solids
1Sign up99.85291.80 291.36 319.25 318.78 323.54 323.06 
2Apple puree [GOST]10.0 290.56 29.06 317.90 31.79 322.17 32.22 
3Flour, premium85.5 266.74 228.07 291.84 249.53 295.76 252.88 
4Raspberry podvarka69.0 246.44 170.05 269.63 186.05 273.25 188.55 
5Melange27.0 20.91 5.65 22.88 6.18 23.19 6.26 
6Sign up100.0 1.63 1.63 1.78 1.78 1.80 1.80 
7Baking soda (E500(ii))50.0 1.31 0.65 1.43 0.72 1.45 0.72 
8Salt96.5 1.31 1.26 1.43 1.38 1.45 1.40 
9Phosphatides98.5 1.12 1.10 1.23 1.21 1.24 1.22 
10Crumb of the same product89.0 77.06 68.58 —   —   —   —   
Total1198.88 797.40 1227.38 797.40 1243.86 808.10 
Total phase loss 4.7%37.78 
Other losses 1.3%10.71 
General losses 6.0%48.49 
Output89.0 853.60 759.62 853.60 759.62 853.60 759.62