KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Nut cake

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5477 kg
finished product, g
№061 Cream "New"
No. 063 Milk-sugar syrup
No. 022 Custard
in kind
in solids
Sign up84.0 154.1 —  29.3 183.4 154.2 
Granulated sugar99.85—  133.2 —  133.2 133.0 
Melange27.0 —  —  101.3 101.3 27.3 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  63.6 —  63.6 7.6 
Flour, premium85.5 —  —  58.7 58.7 50.2 
Sign up—  —  —  33.6 33.6 —  
Vanilla powder99.851.4 —  —  1.4 1.4 
Salt96.5 —  —  0.730.730.71
Cognac—  0.29—  —  0.29—  
Wine—  0.29—  —  0.29—  
Total raw materials for semi-finished products156.08196.8 223.63—  —  
Sign up73.0 186.9 —  —  —  —  
Total raw materials and semi-finished products342.98196.8 223.63—  —  
Output of convenience foods335.4 186.9 128.9 —  —  
Sign up97.5 —  —  —  83.4 81.3 
Total Raw—  —  —  659.91455.71
The output of semi-finished products in the finished product335.4 —  128.9 —  —  
Output finished product80.5 440.9 
Humidity19.5%22.0 ±2.0%27.0 ±2.0%24.0 +4.0% -3.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 022 Custard
  3. Preparation - No. 063 Milk-sugar syrup
  4. Preparation - №061 Cream "New"
  5. Preparation - Nut cake
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 022 Custard
  4. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  5. Preparation - No. 063 Milk-sugar syrup
  6. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  7. Preparation - №061 Cream "New"
  8. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  9. Preparation - Nut cake
  10. Packaging, labeling, storage and transportation.
  11. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.