KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №173 Cake "Flight"

Weight 0.5 and 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.7656 kg
finished product, g
№059 Cream "Charlotte" (main)
No. 025 Airy nut
No. 060 Charlotte syrup
No. 023 Air
№025а Semi-finished product crumb "Air-nut" №25
№067 Cream "Charlotte" chocolate
in kind
in solids
Sign up99.85—  232.0 149.4 22.8 10.9 —  415.1 414.4 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 163.2 —  —  —  —  4.5 167.7 140.9 
Raw egg white12.0 —  116.0 —  8.5 5.5 —  130.0 15.55
Roasted kernels97.5 —  98.6 —  —  4.6 —  103.2 100.6 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  99.6 —  —  —  99.6 12.0 
Sign up27.0 —  —  26.6 —  —  —  26.6 7.2 
Vanilla powder99.851.6 2.9 —  0.170.140.024.834.83
Cognac or dessert wine—  0.63—  —  —  —  —  0.63—  
Cocoa powder [Skurikhin]95.0 —  —  —  —  —  0.570.570.54
Cognac—  —  —  —  —  —  0.020.02—  
Total raw materials for semi-finished products165.43449.5 275.6 31.4721.145.11—  —  
Sign up68.6 229.6 —  —  —  —  7.0 —  —  
Total raw materials and semi-finished products395.03449.5 275.6 31.4721.1412.11—  —  
Output of convenience foods386.5 339.2 236.6 23.7 15.8 11.8 —  —  
Sign up99.85—  —  —  —  —  —  11.8 11.8 
Total Raw—  —  —  —  —  —  960.05707.82
The output of semi-finished products in the finished product375.1 329.2 —  23.0 15.3 11.5 —  —  
Output finished product85.7 656.1 
Humidity14.3%25.0 ±2.0%3.5 ±1.5%31.4 ±1.5%3.5 ±1.5%3.5 ±1.5%24.5 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №025а Semi-finished product crumb "Air-nut" №25
  3. Preparation - No. 023 Air
  4. Preparation - No. 060 Charlotte syrup
  5. Preparation - No. 025 Airy nut
  6. Preparation - №067 Cream "Charlotte" chocolate
  7. Preparation - №059 Cream "Charlotte" (main)
  8. Preparation - №173 Cake "Flight"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №025а Semi-finished product crumb "Air-nut" №25
  4. The finished air-nut semi-finished product No. 25 is crushed and sieved.

  5. Preparation - No. 023 Air
  6. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  7. Preparation - No. 060 Charlotte syrup
  8. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  9. Preparation - No. 025 Airy nut
  10. A semi-finished product is prepared in the same way as air No. 23, at the end of whipping, chopped roasted nuts are added. Duration of knocking down the mass for the "Flight" cake is 40-50 min.

  11. Preparation - №067 Cream "Charlotte" chocolate
  12. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  13. Preparation - №059 Cream "Charlotte" (main)
  14. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  15. Preparation - №173 Cake "Flight"
  16. Two layers of air-nut semi-finished product are connected with Charlotte cream. The surface is covered with Charlotte cream and decorated with an airy semi-finished product and crumbs of an air-nut semi-finished product.

  17. Packaging, labeling, storage and transportation.
  18. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.