KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe No. 099 Caramel "Vasya-Vasilek", glazed, wrapped

Ready glazed caramel
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 64.7 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Chocolate glaze [Skurikhin]99.1 252.00 249.73 16.30 16.16 
Total7.6 92.4 1005.00 928.56 65.02 60.08 
Losses 0.51%4.76 0.31 
Output7.6 92.4 1000.00 923.80 59.77 
Losses before baking/boiling, shrinkage 0.25639%92.4 2.58 2.38 0.17 0.15 
Baking/boiling -0.02%-0.15 -0.010
Losses after baking/boiling, shrinkage 0.25639%92.4 2.58 2.38 0.17 0.15 
Unglazed caramel
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Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 48.72 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Filling75.0 339.68 254.76 16.55 12.41 
Total9.9 90.1 1003.06 904.21 48.87 44.05 
Losses 0.3%2.71 0.13 
Output9.8 90.2 1000.00 901.50 48.72 43.92 
Losses before baking/boiling, shrinkage 0.1498%90.1 1.50 1.35 0.0730.066
Baking/boiling 0.01%0.0550.003
Losses after baking/boiling, shrinkage 0.1498%90.2 1.50 1.35 0.0730.066
Filling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 16.55 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Chocolate mass94.4 261.09 246.47 4.32 4.08 
3Starch syrup78.0 189.68 147.95 3.14 2.45 
4Granulated sugar99.8594.95 94.81 1.57 1.57 
5Cognac—  60.00 —   0.99 —   
6Sign up
7Vanilla essence—  1.02 —   0.017—   
Total25.0 75.0 1009.07 756.80 16.70 12.52 
Losses 0.9%6.80 0.11 
Output25.0 75.0 1000.00 750.00 16.55 12.41 
Losses before baking/boiling, shrinkage 0.44949%75.0 4.54 3.40 0.0750.056
Losses after baking/boiling, shrinkage 0.44949%75.0 4.54 3.40 0.0750.056
Caramel mass
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 32.32 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 354.58 276.57 11.46 8.94 
3Granulated sugar (for burning)99.853.25 3.25 0.11 0.10 
4Vanilla essence—  2.00 —   0.065—   
Total7.6 92.4 1068.96 987.88 34.55 31.93 
Losses 0.9%8.88 0.29 
Output2.1 97.9 1000.00 979.00 32.32 31.64 
Losses before baking/boiling, shrinkage 0.44964%92.4 4.81 4.44 0.16 0.14 
Baking/boiling 5.6%59.62 1.93 
Losses after baking/boiling, shrinkage 0.44964%97.9 4.54 4.44 0.15 0.14 
Chocolate mass
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 4.32 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 302.87 254.41 1.31 1.10 
3Cocoa powder [Skurikhin]95.0 154.31 146.59 0.67 0.63 
Total5.6 94.4 1012.47 955.46 4.37 4.13 
Losses 1.2%11.46 0.050
Output5.6 94.4 1000.00 944.00 4.32 4.08 
Losses before baking/boiling, shrinkage 0.59983%94.4 6.07 5.73 0.0260.025
Baking/boiling 0.03%0.33 0.001
Losses after baking/boiling, shrinkage 0.59983%94.4 6.07 5.73 0.0260.025
Consolidated recipe, k=1.005449
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 64.7 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.8524.59 24.56 24.73 24.69 
2Chocolate glaze [Skurikhin]99.1 16.30 16.16 16.39 16.25 
3Starch syrup78.0 14.60 11.39 14.68 11.45 
4Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 5.98 4.43 6.02 4.45 
5Powdered sugar99.852.40 2.40 2.41 2.41 
6Sign up84.0 1.31 1.10 1.32 1.11 
7Cognac—  0.99 —   1.00 —   
8water—  0.67 —   0.68 —   
9Cocoa powder [Skurikhin]95.0 0.67 0.63 0.67 0.64 
10Vanilla essence—  0.082—   0.082—   
Total67.61 60.66 67.97 60.99 
Total phase loss 1.5%0.89 
Other losses 0.54%0.33 
General losses 2.0%1.22 
Output92.4 64.70 59.77 64.70 59.77