KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №48 Gingerbread Zagorsk

recipe number 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 744.7 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Glaze syrup78.0 142.09 110.83 105.81 82.54 
Total13.4 86.6 1021.17 884.42 760.47 658.63 
Losses 0.5%4.42 3.29 
Output12.0 88.0 1000.00 880.00 655.34 
Losses before baking/boiling, shrinkage 0.25%86.6 2.55 2.21 1.90 1.65 
Baking/boiling 1.58%16.11 11.99 
Losses after baking/boiling, shrinkage 0.25%88.0 2.51 2.21 1.87 1.65 
Gingerbread
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 654.65 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Natural honey78.0 213.65 166.65 139.87 109.10 
3Granulated sugar99.85139.13 138.92 91.08 90.95 
4Margarine84.0 62.53 52.53 40.94 34.39 
5Starch syrup78.0 55.76 43.49 36.50 28.47 
6Sign up
7Melange27.0 15.63 4.22 10.23 2.76 
8Burnt (raw) (in dough)78.0 9.90 7.72 6.48 5.06 
9Ammonium salt (E503(i))—  5.36 —   3.51 —   
10Vegetable oil100.0 4.43 4.43 2.90 2.90 
11Sign up
12Baking soda (E500(ii))50.0 1.56 0.78 1.02 0.51 
Total15.9 84.1 1073.23 902.57 702.59 590.87 
Losses 2.5%22.57 14.77 
Output12.0 88.0 1000.00 880.00 654.65 576.09 
Losses before baking/boiling, shrinkage 1.25011%84.1 13.42 11.28 8.78 7.39 
Baking/boiling 4.43%46.99 30.76 
Losses after baking/boiling, shrinkage 1.25011%88.0 12.82 11.28 8.39 7.39 
Glaze syrup basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 105.81 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Water—  315.13 —   33.35 —   
Total28.5 71.5 1108.20 791.88 117.26 83.79 
Losses 1.5%11.88 1.26 
Output22.0 78.0 1000.00 780.00 105.81 82.54 
Losses before baking/boiling, shrinkage 0.75014%71.5 8.31 5.94 0.88 0.63 
Baking/boiling 8.39%92.27 9.76 
Losses after baking/boiling, shrinkage 0.75014%78.0 7.62 5.94 0.81 0.63 
Consolidated recipe, k=1.012887
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 744.7 kg finished product
in kind
in solids
in kind
in solids
1Sign up85.5 367.74 314.42 372.48 318.47 
2Granulated sugar99.85175.00 174.74 177.26 176.99 
3Natural honey78.0 139.87 109.10 141.67 110.50 
4Margarine84.0 40.94 34.39 41.46 34.83 
5Starch syrup78.0 36.50 28.47 36.97 28.84 
6Sign up—  33.35 —   33.78 —   
7Melange27.0 10.23 2.76 10.36 2.80 
8Burnt (raw)78.0 6.48 5.06 6.56 5.12 
9Ammonium salt (E503(i))—  3.51 —   3.55 —   
10Vegetable oil100.0 2.90 2.90 2.94 2.94 
11Sign up100.0 2.32 2.32 2.35 2.35 
12Baking soda (E500(ii))50.0 1.02 0.51 1.03 0.52 
Total819.86 674.66 830.42 683.35 
Total phase loss 2.9%19.32 
Other losses 1.3%8.69 
General losses 4.1%28.02 
Output88.0 744.70 655.34 744.70 655.34