KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №069 Cake "Prague"

Weight 0.86 kg and 1.72 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.1379 kg
finished product, g
№014 Sponge cake "Prague"
Prague cream
No. 101 Chocolate lipstick
in kind
in solids
Sign up27.0 46.1 —  —  46.1 12.5 
Granulated sugar99.8520.8 —  12.5 33.3 33.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 5.3 27.4 —  32.7 27.4 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  16.6 —  16.6 12.3 
Flour, premium85.5 16.0 —  —  16.0 13.6 
Sign up—  —  2.9 4.2 7.1 —  
Cocoa powder [Skurikhin]95.0 3.2 1.3 0.785.285.04
Raw egg yolk46.0 —  2.9 —  2.9 1.3 
Starch syrup78.0 —  —  1.9 1.9 1.5 
Essence—  —  —  0.040.04—  
Sign up99.85—  —  0.040.040.04
Vanillin—  —  0.01—  0.01—  
Total raw materials for semi-finished products91.4 51.1119.46—  —  
Output of convenience foods67.2 51.1 16.6 —  —  
Sign up66.0 —  —  —  7.6 5.0 
Total Raw—  —  —  169.57111.98
The output of semi-finished products in the finished product65.0 49.5 16.0 —  —  
Output finished product75.6 104.3 
Humidity24.4%24.0 ±3.0%27.5%12.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 101 Chocolate lipstick
  3. Preparation - Prague cream
  4. Preparation - №014 Sponge cake "Prague"
  5. Preparation - №069 Cake "Prague"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 101 Chocolate lipstick
  4. Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.

  5. Preparation - Prague cream
  6. A mixture of egg yolks mixed with water in a 1: 1 ratio and condensed milk is persuaded in a water bath until a creamy consistency. Then it is cooled and introduced gradually, in several steps, into the butter previously softened in a whipping machine. At the end of the beating, add cocoa powder and vanillin. Duration of whipping is 20 min.

    A homogeneous fluffy mass of brown color, with a glossy surface, well retaining its shape.

  7. Preparation - №014 Sponge cake "Prague"
  8. ** Preparation of dough. ** Egg yolks are ground with 50% granulated sugar, provided by the recipe, until the sugar crystals are completely dissolved. Beat the egg whites separately. At the end of the beating, add the remaining granulated sugar. The whipped whites and yolks are mixed. Whipped butter, preheated to 30 ℃, is added to the egg-sugar mass, mixed until a homogeneous mass is obtained, then flour mixed with cocoa powder is gradually added and the dough is kneaded.
    ** Shaping. ** The dough is poured into round molds, the bottom of which is preliminarily covered with paper.
    ** Baking. ** Baking duration 40–45 minutes at a temperature of 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from the molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of the semi-finished product. ** Round shape. Smooth, thin top crust of golden brown color. The crumb is porous, elastic, brown in color.

  9. Preparation - №069 Cake "Prague"
  10. Three layers of biscuit semi-finished product with cocoa powder (without soaking) are connected with Prague cream. Top and side surfaces are covered with jam and glazed with chocolate lipstick. The surface is finished with a cream pattern.
    The shape is round.

  11. Packaging, labeling, storage and transportation.
  12. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.