KondiDoc: технологические расчеты в кондитерском производстве
To get a calculation for 1000 or your specified output is required:
1) Sign up;
2) having received a registration letter confirm your E-mail and phone number;
3) Sign in.
4) In case of problems call +7 (495) 510-12-33 we work 7:00-19:00 Moscow time

Technological map №129 Cake "Balashikhinsky"

Weight 2 kg or less.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5288 kg
finished product, g
No. 018 Sand with walnut
No. 101 Chocolate lipstick
No. 020 Sand with cocoa powder
№002 Fried biscuit crumb
# 099 Lipstick
in kind
in solids
Sign up99.8541.5 104.6 24.0 2.4 2.2 174.7 174.3 
Flour, premium85.5 83.1 —  57.9 2.0 —  143.0 122.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 41.6 —  24.0 —  —  65.6 55.1 
Water—  —  34.9 —  —  0.7335.63—  
Roasted kernels97.5 28.7 —  —  —  —  28.7 28.0 
Sign up78.0 —  15.7 —  —  0.3316.0312.46
Melange27.0 5.9 —  3.4 4.1 —  13.4 3.62
Cocoa powder [Skurikhin]95.0 —  6.5 6.6 —  —  13.1 12.4 
Flour, premium (on the dust)85.5 7.7 —  4.4 —  —  12.1 10.4 
Essence—  0.530.360.3 0.020.011.22—  
Sign up80.0 —  —  —  0.49—  0.490.39
Vanilla powder99.85—  0.33—  —  —  0.330.33
Salt96.5 0.18—  0.11—  —  0.290.28
Ammonium carbonic (E503(i))—  0.07—  0.04—  —  0.11—  
Baking soda (E500(ii))50.0 0.07—  0.04—  —  0.110.06
Total raw materials for semi-finished products209.35162.39120.799.013.27—  —  
Output of convenience foods190.7 138.6 108.7 5.5 2.8 —  —  
Sign up72.0 —  —  —  —  —  108.1 77.9 
Total Raw—  —  —  —  —  612.91497.54
The output of semi-finished products in the finished product181.9 132.2 103.6 5.3 2.6 —  —  
Output finished product88.4 467.7 
Humidity11.6%5.5 ±1.5%12.0 ±1.0%5.5 ±1.5%6.0 ±2.0%12.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - # 099 Lipstick
  3. Preparation - №002 Fried biscuit crumb
  4. Preparation - No. 020 Sand with cocoa powder
  5. Preparation - No. 101 Chocolate lipstick
  6. Preparation - No. 018 Sand with walnut
  7. Preparation - №129 Cake "Balashikhinsky"
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - # 099 Lipstick
  4. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  5. Preparation - №002 Fried biscuit crumb
  6. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  7. Preparation - No. 020 Sand with cocoa powder
  8. Preparation - No. 101 Chocolate lipstick
  9. Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.

  10. Preparation - No. 018 Sand with walnut
  11. Preparation - №129 Cake "Balashikhinsky"
  12. Two layers of semi-finished shortbread with nuts and one layer of semi-finished shortbread with cocoa are connected with jam. The surface is coated and finished with chocolate lipstick. The side surfaces are finished with jam and biscuit crumbs.
    The shape is square or round.

  13. Packaging, labeling, storage and transportation.
  14. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.