KondiDoc: технологические расчеты в кондитерском производстве
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Technological map # 261 Biscuit cake with nut cream (sliced)

Weight 75 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8056 kg
finished product, g
No. 010 Sponge cake with nuts
№072 Cream "Charlotte" creamy nut
No. 060 Charlotte syrup
No. 095 Blotting syrup
in kind
in solids
Sign up99.85124.1 —  109.7 74.8 308.6 308.1 
Melange27.0 206.8 —  —  —  206.8 55.8 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  107.8 —  —  107.8 90.6 
Flour, premium85.5 100.5 —  —  —  100.5 85.9 
Water—  —  —  —  82.3 82.3 —  
Sign up12.0 —  —  73.1 —  73.1 8.8 
Roasted kernels97.5 20.7 —  —  —  20.7 20.2 
Chicken eggs [chicken egg] [2]27.0 —  —  19.5 —  19.5 5.3 
Walnut kernel (raw)94.0 —  14.8 —  —  14.8 13.9 
Potato starch80.0 8.3 —  —  —  8.3 6.6 
Sign up—  —  0.42—  7.0 7.42—  
Vanilla powder99.85—  1.0 —  —  1.0 1.0 
Essence of rum—  —  —  —  0.280.28—  
Total raw materials for semi-finished products460.4 124.02202.3 164.38—  —  
Sign up68.6 —  173.8 —  —  —  —  
Total raw materials and semi-finished products460.4 297.82202.3 164.38—  —  
Output of convenience foods366.2 291.6 173.8 145.8 —  —  
Sign up94.0 —  —  —  —  15.6 14.6 
Total Raw—  —  —  —  966.7 610.8 
The output of semi-finished products in the finished product360.1 286.8 —  143.4 —  —  
Output finished product71.1 572.4 
Humidity28.9%25.0 ±3.0%24.6 ±2.0%31.4 ±1.5%50.0 ±4.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 095 Blotting syrup
  3. Preparation - No. 060 Charlotte syrup
  4. Preparation - No. 010 Sponge cake with nuts
  5. Preparation - №072 Cream "Charlotte" creamy nut
  6. Preparation - # 261 Biscuit cake with nut cream (sliced)
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 095 Blotting syrup
  4. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  5. Preparation - No. 060 Charlotte syrup
  6. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  7. Preparation - No. 010 Sponge cake with nuts
  8. Preparation - №072 Cream "Charlotte" creamy nut
  9. Prepared like Charlotte cream No. 59, but with the addition of crushed nuts.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a uniform distribution of nuts, well retaining its shape.

  10. Preparation - # 261 Biscuit cake with nut cream (sliced)
  11. Two layers of biscuit semi-finished product are connected with nut cream. The surface is finished with cream and nuts.

  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.