KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №278 Fruit cake "Biscuit"

Weight 80 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.3131 kg
finished product, g
No. 005 Sponge cake round
No. 095 Blotting syrup
№002 Fried biscuit crumb
in kind
in solids
Sign up99.8540.5 23.2 5.4 69.1 68.9 
Raw egg white12.0 60.7 —  —  60.7 7.3 
Flour, premium85.5 46.1 —  4.4 50.5 43.1 
Raw egg yolk46.0 40.5 —  —  40.5 18.6 
Water—  —  25.5 —  25.5 —  
Sign up27.0 —  —  9.0 9.0 2.4 
Cognac or dessert wine—  —  2.2 —  2.2 —  
Potato starch80.0 —  —  1.1 1.1 0.86
Essence—  0.27—  0.050.32—  
Citric acid (E330)98.0 0.18—  —  0.180.18
Sign up—  —  0.09—  0.09—  
Total raw materials for semi-finished products188.2550.9919.95—  —  
Output of convenience foods118.5 45.2 12.3 —  —  
Sign up74.0 —  —  —  139.1 102.9 
Fruit70.0 —  —  —  10.8 7.6 
Powdered sugar99.85—  —  —  1.5 1.5 
Total Raw—  —  —  410.59253.34
The output of semi-finished products in the finished product113.3 43.2 11.7 —  —  
Output finished product75.0 235.0 
Humidity25.0%16.0 ±2.0%50.0 ±4.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 095 Blotting syrup
  4. Preparation - No. 005 Sponge cake round
  5. Preparation - №278 Fruit cake "Biscuit"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 095 Blotting syrup
  6. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  7. Preparation - No. 005 Sponge cake round
  8. ** Preparation of the dough. ** Pre-cooled egg whites are beaten in a whisk machine for 20-30 minutes, first at low, then at a high number of revolutions until the volume of the mass increases by 6-7 times. At the end of the beat, add citric acid. Beat egg yolks with granulated sugar separately for 30-40 minutes, add essence, flour and beat the mass for another 5-8 seconds, then carefully add the whipped whites and mix until a homogeneous dough is obtained. The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps, creamy color and thick consistency. The moisture content of the dough is 44–46%.
    ** Shaping. ** The biscuit dough is immediately deposited on pastry sheets covered with paper. When depositing round cakes for "Boucher" pastries, tubes with round holes are used.
    ** Baking. ** Baking duration 15-30 minutes at a temperature of 190-200 10 ℃. The baked flat cakes are cooled and allowed to stand for 8 hours at a temperature of 15–20 ℃. After that, they are removed from the paper, the biscuit is cleaned.

    ** Characteristics of the semi-finished product. ** Round shape. Light brown thin crust. The crumb is porous, dense, yellow.

  9. Preparation - №278 Fruit cake "Biscuit"
  10. Two piece biscuit semi-finished products are connected with fruit filling. The surface is covered with fruit filling, decorated with fruits or candied fruits, biscuits and powdered sugar.

  11. Packaging, labeling, storage and transportation.
  12. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.