KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №312 Pastry "Basket" with protein cream

Weight 75 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5682 kg
finished product, g
No. 016 Sand (main)
№087 Protein cream (custard)
№059 Cream "Charlotte" (main)
No. 060 Charlotte syrup
in kind
in solids
Sign up99.8544.2 86.1 —  32.4 162.7 162.3 
Flour, premium85.5 110.4 —  —  —  110.4 94.4 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 66.2 —  36.5 —  102.7 86.2 
Raw egg white12.0 —  43.0 —  —  43.0 5.2 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  21.6 21.6 2.6 
Sign up27.0 15.5 —  —  —  15.5 4.2 
Flour, premium (on the dust)85.5 8.8 —  —  —  8.8 7.6 
Chicken eggs [chicken egg] [2]27.0 —  —  —  5.8 5.8 1.6 
Vanilla powder99.85—  3.2 0.35—  3.553.55
water—  —  2.4 —  —  2.4 —  
Sign up—  0.44—  —  —  0.44—  
Salt96.5 0.44—  —  —  0.440.43
Cognac or dessert wine—  —  —  0.14—  0.14—  
Ammonium carbonic (E503(i))—  0.11—  —  —  0.11—  
Baking soda (E500(ii))50.0 0.11—  —  —  0.110.06
Total raw materials for semi-finished products246.2 134.7 36.9959.8 —  —  
Sign up68.6 —  —  51.3 —  —  —  
Total raw materials and semi-finished products246.2 134.7 88.2959.8 —  —  
Output of convenience foods214.2 132.5 86.4 51.3 —  —  
Sign up74.0 —  —  —  —  120.2 89.0 
Fruit70.0 —  —  —  —  25.7 18.0 
Powdered sugar99.85—  —  —  —  4.7 4.7 
Total Raw—  —  —  —  628.29479.84
The output of semi-finished products in the finished product208.5 129.0 84.1 —  —  —  
Output finished product80.8 459.1 
Humidity19.2%5.5 ±1.5%30.0 ±2.0%25.0 ±2.0%31.4 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 060 Charlotte syrup
  3. Preparation - №087 Protein cream (custard)
  4. Preparation - No. 016 Sand (main)
  5. Preparation - №059 Cream "Charlotte" (main)
  6. Preparation - №312 Pastry "Basket" with protein cream
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 060 Charlotte syrup
  4. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  5. Preparation - №087 Protein cream (custard)
  6. Pre-chilled egg whites are whipped in a beater, first at low, then at high speed for 7-10 minutes. Add 15–20% granulated sugar to the beaten mass, as provided by the recipe, and beat the mixture for another 10 minutes. Without stopping whipping, hot sugar syrup, vanilla powder are introduced in a thin stream and beat for 3–7 minutes.
    To prepare sugar syrup, granulated sugar and water in a ratio of 4: 1 are boiled down to a temperature of 118–120 ℃ (test for a weak ball).

    ** Characteristics of a semi-finished product. ** White, homogeneous, fluffy, slightly viscous mass with a glossy surface, good shape retention.

  7. Preparation - No. 016 Sand (main)
  8. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  9. Preparation - №059 Cream "Charlotte" (main)
  10. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  11. Preparation - №312 Pastry "Basket" with protein cream
  12. The sand basket is filled with fruit filling. The surface is finished with Charlotte creams and protein and fruit or candied fruits.

  13. Packaging, labeling, storage and transportation.
  14. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.