KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Shortbread honey cake [Kashira]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.902 kg
finished product, g
Semi-finished sandy product with honey
No. 082 Custard cream
№061 Cream "New"
No. 063 Milk-sugar syrup
No. 016а Semi-finished sandy product crumb No. 16
in kind
in solids
Sign up12.0 —  301.8 —  4.8 —  306.6 36.77
Flour, premium85.5 242.5 37.7 —  —  4.9 285.1 243.9 
Granulated sugar99.8582.3 127.3 —  10.0 2.0 221.6 221.4 
Margarine84.0 145.5 —  —  —  —  145.5 122.2 
Chicken eggs [chicken egg] [2]27.0 —  60.4 —  —  —  60.4 16.3 
Sign up78.0 18.8 28.2 —  —  —  47.0 36.7 
Melange27.0 34.0 —  —  —  0.6934.699.39
Flour, premium (on the dust)85.5 19.4 —  —  —  0.3919.7916.94
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  11.5 —  2.9 14.4 12.2 
Essence—  1.0 —  —  —  0.021.02—  
Sign up96.5 1.0 —  —  —  0.021.020.96
Ammonium carbonic (E503(i))—  0.24—  —  —  —  0.24—  
Baking soda (E500(ii))50.0 0.24—  —  —  —  0.240.12
Vanilla powder99.85—  —  0.1 —  —  0.1 0.1 
Cognac—  —  —  0.02—  —  0.02—  
Sign up—  —  —  0.02—  —  0.02—  
Total raw materials for semi-finished products544.98555.4 11.6414.8 10.92—  —  
Sign up78.0 —  25.1 —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  —  14.0 —  —  —  —  
Total raw materials and semi-finished products544.98580.5 25.6414.8 10.92—  —  
Output of convenience foods470.6 414.1 25.1 14.0 9.4 —  —  
Sign up97.5 —  —  —  —  —  47.1 45.9 
Total Raw—  —  —  —  —  1184.84762.88
The output of semi-finished products in the finished product451.0 396.9 —  —  9.0 —  —  
Output finished product79.5 716.8 
Humidity20.5%5.5%40.0 ±2.0%22.0 ±2.0%27.0 ±2.0%5.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 016а Semi-finished sandy product crumb No. 16
  3. Preparation - No. 063 Milk-sugar syrup
  4. Preparation - Semi-finished sandy product with honey
  5. Preparation - №061 Cream "New"
  6. Preparation - No. 082 Custard cream
  7. Preparation - Shortbread honey cake [Kashira]
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 016а Semi-finished sandy product crumb No. 16
  4. Preparation - No. 063 Milk-sugar syrup
  5. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  6. Preparation - Semi-finished sandy product with honey
  7. Preparation - №061 Cream "New"
  8. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  9. Preparation - No. 082 Custard cream
  10. Milk and granulated sugar are heated to a boil while stirring. The flour is heated at a temperature of 105–110 ℃ for 40–60 minutes, then cooled and combined with lightly beaten eggs.
    Milk syrup is gradually poured into the resulting egg-flour mixture. The whole mass with constant stirring is heated for 5 minutes at a temperature of 95 ℃. The finished mass is cooled for 15–20 minutes to room temperature (20–33 ℃), then add Charlotte cream No. 59, provided by the recipe, and mix thoroughly.
    The custard should be used within an hour of making it.

    ** Characteristics of the semi-finished product. ** Gelatinous homogeneous mass of yellow color.

  11. Preparation - Shortbread honey cake [Kashira]
  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.