KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №078 Dragee "Kashtanas" ("Kashtan")

Glossing recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 518.1 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Talc (E553(iii))100.0 1.20 1.20 0.62 0.62 
3Condir70.0 1.00 0.70 0.52 0.36 
4Gloss100.0 0.40 0.40 0.21 0.21 
Total2.5 97.5 1001.60 976.32 518.93 505.83 
Losses 0.14%1.32 0.69 
Output2.5 97.5 1000.00 975.00 505.15 
Losses before baking/boiling, shrinkage 0.06786%97.5 0.68 0.66 0.35 0.34 
Baking/boiling 0.02%0.24 0.12 
Losses after baking/boiling, shrinkage 0.06786%97.5 0.68 0.66 0.35 0.34 
Coating recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 517.58 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85276.60 276.19 143.16 142.95 
3Watering syrup80.0 69.10 55.28 35.76 28.61 
4Cocoaella94.0 19.90 18.71 10.30 9.68 
5Cocoa powder [Skurikhin]95.0 5.00 4.75 2.59 2.46 
Total2.7 97.3 1007.50 980.36 521.46 507.41 
Losses 0.55%5.36 2.77 
Output2.5 97.5 1000.00 975.00 517.58 504.64 
Losses before baking/boiling, shrinkage 0.27321%97.3 2.75 2.68 1.42 1.39 
Baking/boiling 0.2%2.00 1.04 
Losses after baking/boiling, shrinkage 0.27321%97.5 2.75 2.68 1.42 1.39 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 329.65 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Filling recipe99.9 279.80 279.52 92.24 92.14 
3Lemon essence—  3.80 —   1.25 —   
4Citric acid (E330)98.0 1.60 1.57 0.53 0.52 
Total1.8 98.2 1003.90 985.41 330.93 324.84 
Losses 0.35%3.41 1.13 
Output1.8 98.2 1000.00 982.00 329.65 323.71 
Losses before baking/boiling, shrinkage 0.17324%98.2 1.74 1.71 0.57 0.56 
Baking/boiling 0.04%0.42 0.14 
Losses after baking/boiling, shrinkage 0.17324%98.2 1.74 1.71 0.57 0.56 
Caramel mass recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 236.92 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 356.20 277.84 84.39 65.82 
Total7.4 92.6 1068.40 988.97 253.12 234.30 
Losses 0.91%8.97 2.12 
Output2.0 98.0 1000.00 980.00 236.92 232.18 
Losses before baking/boiling, shrinkage 0.45339%92.6 4.84 4.48 1.15 1.06 
Baking/boiling 5.55%58.98 13.97 
Losses after baking/boiling, shrinkage 0.45339%98.0 4.58 4.48 1.08 1.06 
Filling recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 92.24 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Coconut oil100.0 296.60 296.60 27.36 27.36 
3Citric acid (E330)98.0 6.00 5.88 0.55 0.54 
4Lemon essence—  4.00 —   0.37 —   
Total0.51 99.491013.20 1008.02 93.45 92.98 
Losses 0.89%9.02 0.83 
Output0.1 99.9 1000.00 999.00 92.24 92.14 
Losses before baking/boiling, shrinkage 0.44742%99.494.53 4.51 0.42 0.42 
Baking/boiling 0.41%4.15 0.38 
Losses after baking/boiling, shrinkage 0.44742%99.9 4.51 4.51 0.42 0.42 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 35.76 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 16.17 12.61 
3water—  100.87 —   3.61 —   
Total20.0 80.0 1005.07 804.06 35.95 28.76 
Losses 0.5%4.06 0.15 
Output20.0 80.0 1000.00 800.00 35.76 28.61 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0910.073
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0910.073
Condir Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.52 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  302.34 —   0.16 —   
Total30.0 70.0 1011.34 707.94 0.52 0.37 
Losses 1.1%7.94 0.004
Output30.0 70.0 1000.00 700.00 0.52 0.36 
Losses before baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0030.002
Losses after baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0030.002
Gloss Basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.21 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wax (E901)100.0 333.33 333.33 0.0690.069
3Paraffin (E905c(i))100.0 166.67 166.67 0.0350.035
Total100.0 1000.00 1000.00 0.21 0.21 
Output100.0 1000.00 1000.00 0.21 0.21 
Consolidated recipe, k=1.002039
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 518.1 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85208.34 208.02 208.76 208.45 
2Granulated sugar99.85185.27 184.99 185.65 185.37 
3Starch syrup78.0 100.56 78.44 100.76 78.60 
4Coconut oil100.0 27.36 27.36 27.41 27.41 
5Cocoaella94.0 10.30 9.68 10.32 9.70 
6Sign up—  3.76 —   3.77 —   
7Cocoa powder [Skurikhin]95.0 2.59 2.46 2.59 2.46 
8Lemon essence—  1.62 —   1.62 —   
9Citric acid (E330)98.0 1.08 1.06 1.08 1.06 
10Talc (E553(iii))100.0 0.62 0.62 0.62 0.62 
11Sign up100.0 0.10 0.10 0.10 0.10 
12Wax (E901)100.0 0.0690.0690.0690.069
13Paraffin (E905c(i))100.0 0.0350.0350.0350.035
Total541.71 512.84 542.81 513.88 
Total phase loss 1.5%7.69 
Other losses 0.2%1.05 
General losses 1.7%8.74 
Output97.5 518.10 505.15 518.10 505.15