KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №50 Wafers "Diabetic"

1kg contains at least 30pcs. unwrapped waffles.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.4302 kg
finished product, g
filling
Sheet wafers
wafer sheet crumb
in kind
in solids
Sign up85.5 —  149.5 —  149.5 127.9 
Xylitol (E967)98.0 126.1 —  —  126.1 123.5 
Confectionery fat99.7 113.2 —  —  113.2 112.9 
Whole milk powder the weight ratio of fat 26%96.0 75.4 —  —  75.4 72.4 
Melange27.0 —  11.7 —  11.7 3.2 
Sign up99.0 1.0 0.64—  1.641.63
Vegetable oil100.0 —  0.91—  0.910.91
Baking soda (E500(ii))50.0 —  0.73—  0.730.37
Salt96.5 —  0.73—  0.730.71
Vanillin—  0.1 —  —  0.1 —  
Total raw materials for semi-finished products315.8 164.21—  480.01443.52
Sign up97.5 34.1 —  —  —  —  
Sheet wafers97.5 —  —  34.1 —  —  
Total raw materials and semi-finished products349.9 164.2134.1 —  —  
Output of convenience foods348.3 121.2 34.1 —  —  
The output of semi-finished products in the finished product346.6 86.6 —  —  —  
Output finished product98.1 422.0 
Humidity1.9 ±0.5%1.8%2.5%2.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - Sheet wafers
  3. Preparation - wafer sheet crumb
  4. Preparation - filling
  5. Preparation - №50 Wafers "Diabetic"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - Sheet wafers
  4. Preparation - wafer sheet crumb
  5. Preparation - filling
  6. Preparation - №50 Wafers "Diabetic"
  7. Wafers are five-layer, consist of three layers of wafer sheets and two layers of filling on xylitol. They have a rectangular shape, are produced by weight and packaged.

  8. Packaging, labeling, storage and transportation.
  9. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.