KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №001 Biscuit-cream cake

Weight 1 kg or less.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.2039 kg
finished product, g
No. 001 Biscuit (main)
№074 Cream "Glace"
No. 096 Fortified blotting syrup
№073 Cream "Glasse" chocolate
№002 Fried biscuit crumb
in kind
in solids
Sign up99.8527.5 30.0 21.6 3.2 0.7 83.0 82.89
Melange27.0 45.8 —  —  —  1.2 47.0 12.71
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  30.0 —  3.3 —  33.3 28.0 
Flour, premium85.5 22.2 —  —  —  0.5622.7619.48
Chicken eggs [chicken egg] [2]27.0 —  18.0 —  1.9 —  19.9 5.41
Sign up—  —  —  17.1 —  —  17.1 —  
Potato starch80.0 5.5 —  —  —  0.145.644.51
Cognac—  —  —  2.4 —  —  2.4 —  
Cognac or dessert wine—  —  0.152.0 0.02—  2.17—  
Cocoa powder [Skurikhin]95.0 —  —  —  0.42—  0.420.4 
Sign up99.85—  0.3 —  0.03—  0.330.33
Essence—  0.27—  —  —  0.010.28—  
Essence of rum—  —  —  0.08—  —  0.08—  
Total raw materials for semi-finished products101.2778.4543.188.872.61—  —  
Output of convenience foods79.1 75.9 42.2 8.4 1.6 —  —  
Sign up70.0 —  —  —  —  —  3.7 2.6 
Total Raw—  —  —  —  —  238.08156.33
The output of semi-finished products in the finished product76.5 73.4 40.8 8.2 1.5 —  —  
Output finished product71.3 145.5 
Humidity28.7%25.0 ±3.0%22.0 ±2.0%50.0 ±4.0%20.0 ±2.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - №073 Cream "Glasse" chocolate
  4. Preparation - No. 096 Fortified blotting syrup
  5. Preparation - №074 Cream "Glace"
  6. Preparation - No. 001 Biscuit (main)
  7. Preparation - №001 Biscuit-cream cake
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - №073 Cream "Glasse" chocolate
  6. Prepared as cream "Glace" No. 74, at the end of the whipping add cocoa powder.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  7. Preparation - No. 096 Fortified blotting syrup
  8. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  9. Preparation - №074 Cream "Glace"
  10. Eggs are beaten in a whisk machine, first at low speed, then at high speed for 20-25 minutes. Add hot sugar syrup in a trickle to the whipped mass and beat until the mass cools to a temperature of 26-28 ℃.
    Combine the prepared mass with preliminary whipped butter and beat for another 5-10 minutes until a homogeneous thick mass is obtained. At the end of whipping, add cognac or dessert wine and vanilla powder.
    To prepare sugar syrup, granulated sugar and water in a ratio of 4: 1 are boiled down to a temperature of 118–120 ℃ (test for a weak ball).

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, well retaining its shape.

  11. Preparation - No. 001 Biscuit (main)
  12. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  13. Preparation - №001 Biscuit-cream cake
  14. The layers of biscuit semi-finished product are connected with cream. The surface is covered and decorated with cream and fruit. The side surfaces are covered with cream and sprinkled with biscuit crumbs.

  15. Packaging, labeling, storage and transportation.
  16. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.