KondiDoc: технологические расчеты в кондитерском производстве
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Technological map No. 281 Glazed biscuit cake with cream

Weight 70 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.0886 kg
finished product, g
No. 005 Sponge cake round
№074 Cream "Glace"
# 099 Lipstick
No. 095 Blotting syrup
in kind
in solids
Sign up99.8510.9 9.3 15.6 8.1 43.9 43.9 
Raw egg white12.0 16.4 —  —  —  16.4 2.0 
Water—  —  —  5.2 8.9 14.1 —  
Flour, premium85.5 12.5 —  —  —  12.5 10.7 
Raw egg yolk46.0 10.9 —  —  —  10.9 5.0 
Sign up84.0 —  9.3 —  —  9.3 7.8 
Chicken eggs [chicken egg] [2]27.0 —  5.6 —  —  5.6 1.5 
Starch syrup78.0 —  —  2.3 —  2.3 1.8 
Cognac or dessert wine—  —  0.05—  0.760.81—  
Essence—  0.07—  0.05—  0.12—  
Sign up99.85—  0.09—  —  0.090.09
Citric acid (E330)98.0 0.05—  —  —  0.050.05
Essence of rum—  —  —  —  0.030.03—  
Total raw materials for semi-finished products50.8224.3423.1517.79—  —  
Output of convenience foods32.0 23.5 19.6 15.8 —  —  
Sign up95.0 —  —  —  —  0.520.5 
Total Raw—  —  —  —  116.6273.34
The output of semi-finished products in the finished product31.0 22.8 19.0 15.3 —  —  
Output finished product77.5 68.7 
Humidity22.5%16.0 ±2.0%22.0 ±2.0%12.0 ±1.0%50.0 ±4.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 095 Blotting syrup
  3. Preparation - # 099 Lipstick
  4. Preparation - №074 Cream "Glace"
  5. Preparation - No. 005 Sponge cake round
  6. Preparation - No. 281 Glazed biscuit cake with cream
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 095 Blotting syrup
  4. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  5. Preparation - # 099 Lipstick
  6. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  7. Preparation - №074 Cream "Glace"
  8. Eggs are beaten in a whisk machine, first at low speed, then at high speed for 20-25 minutes. Add hot sugar syrup in a trickle to the whipped mass and beat until the mass cools to a temperature of 26-28 ℃.
    Combine the prepared mass with preliminary whipped butter and beat for another 5-10 minutes until a homogeneous thick mass is obtained. At the end of whipping, add cognac or dessert wine and vanilla powder.
    To prepare sugar syrup, granulated sugar and water in a ratio of 4: 1 are boiled down to a temperature of 118–120 ℃ (test for a weak ball).

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, well retaining its shape.

  9. Preparation - No. 005 Sponge cake round
  10. ** Preparation of the dough. ** Pre-cooled egg whites are beaten in a whisk machine for 20-30 minutes, first at low, then at a high number of revolutions until the volume of the mass increases by 6-7 times. At the end of the beat, add citric acid. Beat egg yolks with granulated sugar separately for 30-40 minutes, add essence, flour and beat the mass for another 5-8 seconds, then carefully add the whipped whites and mix until a homogeneous dough is obtained. The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps, creamy color and thick consistency. The moisture content of the dough is 44–46%.
    ** Shaping. ** The biscuit dough is immediately deposited on pastry sheets covered with paper. When depositing round cakes for "Boucher" pastries, tubes with round holes are used.
    ** Baking. ** Baking duration 15-30 minutes at a temperature of 190-200 10 ℃. The baked flat cakes are cooled and allowed to stand for 8 hours at a temperature of 15–20 ℃. After that, they are removed from the paper, the biscuit is cleaned.

    ** Characteristics of the semi-finished product. ** Round shape. Light brown thin crust. The crumb is porous, dense, yellow.

  11. Preparation - No. 281 Glazed biscuit cake with cream
  12. Two piece biscuit semi-finished products are connected with cream. The surface is covered with lipstick and finished with cream.

  13. Packaging, labeling, storage and transportation.
  14. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.