KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №323 Cake "Basket with marshmallows"

Weight 75 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.618 kg
finished product, g
No. 016 Sand (main)
No. 114 Zephyr
No. 104 Jelly
in kind
in solids
Sign up99.8547.8 45.3 52.4 145.5 145.4 
Flour, premium85.5 119.6 —  —  119.6 102.3 
Fruit filling74.0 —  90.7 —  90.7 67.1 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 71.8 —  —  71.8 60.3 
water—  —  2.7 60.2 62.9 —  
Sign up12.0 —  45.3 —  45.3 5.4 
Melange27.0 16.7 —  —  16.7 4.5 
Starch syrup78.0 —  —  13.1 13.1 10.2 
Flour, premium (on the dust)85.5 9.6 —  —  9.6 8.2 
Agar (E406)85.0 —  0.681.3 1.981.68
Sign up—  0.48—  0.390.87—  
Salt96.5 0.48—  —  0.480.46
Citric acid (E330)98.0 —  —  0.260.260.26
Dye—  —  0.22—  0.22—  
Food paint—  —  —  0.130.13—  
Sign up—  0.12—  —  0.12—  
Baking soda (E500(ii))50.0 0.12—  —  0.120.06
Total raw materials for semi-finished products266.7 184.9 127.78—  —  
Output of convenience foods232.0 177.0 126.5 —  —  
Sign up74.0 —  —  —  84.1 62.2 
Fruit70.0 —  —  —  12.6 8.9 
Total Raw—  —  —  676.08476.96
The output of semi-finished products in the finished product226.8 173.0 123.6 —  —  
Output finished product73.8 456.4 
Humidity26.2%5.5 ±1.5%36.0 ±2.0%50.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 104 Jelly
  3. Preparation - No. 114 Zephyr
  4. Preparation - No. 016 Sand (main)
  5. Preparation - №323 Cake "Basket with marshmallows"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 104 Jelly
  4. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  5. Preparation - No. 114 Zephyr
  6. Preparation - No. 016 Sand (main)
  7. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  8. Preparation - №323 Cake "Basket with marshmallows"
  9. Sand basket filled with fruit filling and marshmallows. The surface is finished with fruits or candied fruits and jelly.

  10. Packaging, labeling, storage and transportation.
  11. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.