KondiDoc: технологические расчеты в кондитерском производстве
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Technological map No. 341 Pastry "Tube" with sprinkling

Weight 70 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8584 kg
finished product, g
№067 Cream "Charlotte" chocolate
No. 060 Charlotte syrup
No. 022 Custard
№002 Fried biscuit crumb
in kind
in solids
Sign up84.0 204.3 —  50.0 —  254.3 213.6 
Melange27.0 —  —  172.7 71.3 244.0 65.9 
Granulated sugar99.85—  198.2 —  42.8 241.0 240.6 
Flour, premium85.5 —  —  100.1 34.7 134.8 115.2 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  132.2 —  —  132.2 15.9 
Sign up—  —  —  57.4 —  57.4 —  
Chicken eggs [chicken egg] [2]27.0 —  35.2 —  —  35.2 9.5 
Cocoa powder [Skurikhin]95.0 25.7 —  —  —  25.7 24.4 
Potato starch80.0 —  —  —  8.6 8.6 6.8 
Salt96.5 —  —  1.3 —  1.3 1.2 
Sign up—  0.81—  —  —  0.81—  
Vanilla powder99.850.76—  —  —  0.760.76
Essence—  —  —  —  0.430.43—  
Total raw materials for semi-finished products231.57365.6 381.5 157.83—  —  
Sign up68.6 314.0 —  —  —  —  —  
Total raw materials and semi-finished products545.57365.6 381.5 157.83—  —  
Output of convenience foods534.3 314.0 219.8 97.3 —  —  
Sign up99.85—  —  —  —  17.4 17.4 
Total Raw—  —  —  —  1153.9 711.26
The output of semi-finished products in the finished product527.9 —  217.2 96.1 —  —  
Output finished product78.2 671.1 
Humidity21.8%24.5 ±2.0%31.4 ±1.5%24.0 +4.0% -3.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 022 Custard
  4. Preparation - No. 060 Charlotte syrup
  5. Preparation - №067 Cream "Charlotte" chocolate
  6. Preparation - No. 341 Pastry "Tube" with sprinkling
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 022 Custard
  6. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  7. Preparation - No. 060 Charlotte syrup
  8. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  9. Preparation - №067 Cream "Charlotte" chocolate
  10. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  11. Preparation - No. 341 Pastry "Tube" with sprinkling
  12. The custard is filled with cream. The surface is covered with cream and sprinkled with biscuit crumbs and powdered sugar.

  13. Packaging, labeling, storage and transportation.
  14. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.