KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Exotic [Podolsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5568 kg
finished product, g
Butter-whipped semi-finished product
No. 053 Creamy fruit cream
№061 Cream "New"
No. 063 Milk-sugar syrup
No. 024a Semi-finished product crumb "Air" No. 24
in kind
in solids
Sign up99.8581.5 —  —  56.6 5.4 143.5 143.4 
Flour, premium85.5 107.7 —  —  —  —  107.7 92.1 
Margarine84.0 81.5 —  —  —  —  81.5 68.5 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  65.5 —  —  65.5 55.0 
Melange27.0 57.5 —  —  —  —  57.5 15.5 
Sign up72.0 —  48.9 —  —  —  48.9 35.2 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  27.1 —  27.1 3.2 
Raw egg white12.0 —  —  —  —  2.7 2.7 0.33
Vanilla powder99.85—  —  0.58—  0.030.610.61
Cognac—  —  —  0.12—  —  0.12—  
Sign up—  —  —  0.12—  —  0.12—  
Citric acid (E330)98.0 —  —  —  —  0.030.030.03
Total raw materials for semi-finished products328.2 48.9 66.3283.7 8.16—  —  
Sign up78.0 —  114.1 —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  —  79.5 —  —  —  —  
Total raw materials and semi-finished products328.2 163.0 145.8283.7 8.16—  —  
Output of convenience foods256.4 162.4 142.6 79.5 5.7 —  —  
Sign up70.0 —  —  —  —  —  114.0 79.8 
Sprinkles confectionery sprinkles95.0 —  —  —  —  —  2.8 2.7 
Total Raw—  —  —  —  —  652.08496.37
The output of semi-finished products in the finished product250.6 158.7 27.8 —  5.6 —  —  
Output finished product83.8 466.6 
Humidity16.2%5.0%23.8 ±2.0%22.0 ±2.0%27.0 ±2.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 024a Semi-finished product crumb "Air" No. 24
  3. Preparation - No. 063 Milk-sugar syrup
  4. Preparation - Butter-whipped semi-finished product
  5. Preparation - №061 Cream "New"
  6. Preparation - No. 053 Creamy fruit cream
  7. Preparation - Cake Exotic [Podolsk]
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 024a Semi-finished product crumb "Air" No. 24
  4. The finished air semi-finished product No. 24 is crushed and sieved.

  5. Preparation - No. 063 Milk-sugar syrup
  6. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  7. Preparation - Butter-whipped semi-finished product
  8. Preparation - №061 Cream "New"
  9. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  10. Preparation - No. 053 Creamy fruit cream
  11. Preparation - Cake Exotic [Podolsk]
  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.