KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №021 Dragee "Gelite" ("Flower")

Sprinkle with non-parcels
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 641 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Nonpareil98.5 352.80 347.51 226.14 222.75 
3Condir70.0 107.00 74.90 68.59 48.01 
Total7.5 92.5 1017.40 940.98 652.15 603.17 
Losses 0.1%0.98 0.63 
Output6.0 94.0 1000.00 940.00 602.54 
Losses before baking/boiling, shrinkage 0.05186%92.5 0.53 0.49 0.34 0.31 
Baking/boiling 1.61%16.35 10.48 
Losses after baking/boiling, shrinkage 0.05186%94.0 0.52 0.49 0.33 0.31 
Coating recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 357.42 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85225.30 224.96 80.53 80.41 
3Watering syrup80.0 45.80 36.64 16.37 13.10 
Total8.3 91.7 1021.10 936.60 364.96 334.76 
Losses 0.7%6.60 2.36 
Output7.0 93.0 1000.00 930.00 357.42 332.40 
Losses before baking/boiling, shrinkage 0.35245%91.7 3.60 3.30 1.29 1.18 
Baking/boiling 1.37%13.95 4.99 
Losses after baking/boiling, shrinkage 0.35245%93.0 3.55 3.30 1.27 1.18 
Recipe for 2nd knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 268.07 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85164.50 164.25 44.10 44.03 
3Watering syrup80.0 52.20 41.76 13.99 11.19 
Total11.3 88.7 1017.50 902.71 272.76 241.99 
Losses 0.3%2.71 0.73 
Output10.0 90.0 1000.00 900.00 268.07 241.26 
Losses before baking/boiling, shrinkage 0.15006%88.7 1.53 1.35 0.41 0.36 
Baking/boiling 1.42%14.47 3.88 
Losses after baking/boiling, shrinkage 0.15006%90.0 1.51 1.35 0.40 0.36 
Nonpareil
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 226.14 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Watering syrup80.0 108.40 86.72 24.51 19.61 
3Granulated sugar99.853.00 3.00 0.68 0.68 
Total2.3 97.7 1023.80 1000.75 231.53 226.31 
Losses 1.6%15.75 3.56 
Output1.5 98.5 1000.00 985.00 226.14 222.75 
Losses before baking/boiling, shrinkage 0.78676%97.7 8.05 7.87 1.82 1.78 
Baking/boiling 0.76%7.75 1.75 
Losses after baking/boiling, shrinkage 0.78676%98.5 7.99 7.87 1.81 1.78 
Recipe for 1st knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 214.67 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85185.10 184.82 39.73 39.68 
3Watering syrup80.0 38.40 30.72 8.24 6.59 
Total14.9 85.1 1026.30 873.84 220.31 187.58 
Losses 0.44%3.84 0.82 
Output13.0 87.0 1000.00 870.00 214.67 186.76 
Losses before baking/boiling, shrinkage 0.21963%85.1 2.25 1.92 0.48 0.41 
Baking/boiling 2.13%21.84 4.69 
Losses after baking/boiling, shrinkage 0.21963%87.0 2.21 1.92 0.47 0.41 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 172.34 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 228.40 178.15 39.36 30.70 
3Fruit and berry cooking69.0 111.40 76.87 19.20 13.25 
4water—  86.78 —   14.96 —   
5Citric acid (E330)98.0 24.10 23.62 4.15 4.07 
6Sign up
7Essence of fruit and berry—  6.00 —   1.03 —   
Total18.0 82.0 1002.78 822.28 172.81 141.71 
Losses 0.28%2.28 0.39 
Output18.0 82.0 1000.00 820.00 172.34 141.31 
Losses before baking/boiling, shrinkage 0.13884%82.0 1.39 1.14 0.24 0.20 
Losses after baking/boiling, shrinkage 0.13884%82.0 1.39 1.14 0.24 0.20 
Condir
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 68.59 kg phases
in kind
in solids
in kind
in solids
1Sign up
2water—  295.71 —   20.28 —   
3Gelatin86.0 33.30 28.64 2.28 1.96 
4Essence of fruit and berry—  2.00 —   0.14 —   
Total30.0 70.0 1011.31 707.92 69.36 48.55 
Losses 1.1%7.92 0.54 
Output30.0 70.0 1000.00 700.00 68.59 48.01 
Losses before baking/boiling, shrinkage 0.55921%70.0 5.66 3.96 0.39 0.27 
Losses after baking/boiling, shrinkage 0.55921%70.0 5.66 3.96 0.39 0.27 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 63.12 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 28.54 22.26 
3water—  100.87 —   6.37 —   
Total20.0 80.0 1005.07 804.06 63.44 50.75 
Losses 0.5%4.06 0.26 
Output20.0 80.0 1000.00 800.00 63.12 50.50 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.16 0.13 
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.16 0.13 
Consolidated recipe, k=1.002869
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 641 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85370.69 370.14 371.76 371.20 
2Granulated sugar99.85168.09 167.84 168.57 168.32 
3Starch syrup78.0 67.90 52.96 68.09 53.11 
4water—  41.61 —   41.72 —   
5Fruit and berry cooking69.0 19.20 13.25 19.25 13.28 
6Sign up98.0 4.15 4.07 4.17 4.08 
7Gelatin86.0 2.28 1.96 2.29 1.97 
8Agar (E406)85.0 1.90 1.61 1.90 1.62 
9Essence of fruit and berry—  1.17 —   1.17 —   
Total676.99 611.83 678.93 613.58 
Total phase loss 1.5%9.29 
Other losses 0.29%1.76 
General losses 1.8%11.04 
Output94.0 641.00 602.54 641.00 602.54