KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe №81 Gingerbread Tale

recipe number 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 230 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Fruit and berry filling64.4 228.76 147.32 52.61 33.88 
3Glaze syrup78.0 46.32 36.13 10.65 8.31 
4No. P09 Blotting syrup55.0 33.35 18.34 7.67 4.22 
Total18.2 81.8 1009.93 826.13 232.28 190.01 
Losses 0.5%4.13 0.95 
Output17.8 82.2 1000.00 822.00 189.06 
Losses before baking/boiling, shrinkage 0.25%81.8 2.52 2.07 0.58 0.48 
Baking/boiling 0.49%4.89 1.13 
Losses after baking/boiling, shrinkage 0.25%82.2 2.51 2.07 0.58 0.48 
semi-finished product "Gingerbread"
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 161.35 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Artificial honey78.0 385.73 300.87 62.24 48.54 
3Peeled rye flour85.5 96.30 82.34 15.54 13.28 
4Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 77.26 64.90 12.47 10.47 
5Wheat flour 1s (on the dust)85.5 49.22 42.08 7.94 6.79 
6Sign up
7Burnt (raw) (in dough)78.0 19.31 15.06 3.12 2.43 
8Melange27.0 19.26 5.20 3.11 0.84 
9Dry perfume100.0 3.83 3.83 0.62 0.62 
10Ammonium salt (E503(i))—  2.51 —   0.40 —   
11Sign up
Total18.1 81.9 1115.01 912.82 179.90 147.28 
Losses 2.5%22.82 3.68 
Output11.0 89.0 1000.00 890.00 161.35 143.60 
Losses before baking/boiling, shrinkage 1.24974%81.9 13.93 11.41 2.25 1.84 
Baking/boiling 8.02%88.26 14.24 
Losses after baking/boiling, shrinkage 1.24974%89.0 12.82 11.41 2.07 1.84 
fruit and berry filling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 52.61 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Wine—  114.48 —   6.02 —   
3Fruit filling74.0 70.00 51.80 3.68 2.73 
4Citric acid (E330)91.2 2.19 2.00 0.12 0.11 
Total35.6 64.4 1060.37 682.86 55.79 35.93 
Losses 5.7%38.86 2.04 
Output35.6 64.4 1000.00 644.00 52.61 33.88 
Losses before baking/boiling, shrinkage 2.84547%64.4 30.17 19.43 1.59 1.02 
Baking/boiling 0.0%0.0260.001
Losses after baking/boiling, shrinkage 2.84547%64.4 30.17 19.43 1.59 1.02 
Glaze syrup basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 10.65 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Water—  315.13 —   3.36 —   
Total28.5 71.5 1108.20 791.88 11.81 8.44 
Losses 1.5%11.88 0.13 
Output22.0 78.0 1000.00 780.00 10.65 8.31 
Losses before baking/boiling, shrinkage 0.75014%71.5 8.31 5.94 0.0890.063
Baking/boiling 8.39%92.27 0.98 
Losses after baking/boiling, shrinkage 0.75014%78.0 7.62 5.94 0.0810.063
No. P09 Blotting syrup basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 7.67 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wine—  285.40 —   2.19 —   
3water—  274.06 —   2.10 —   
4Essence of rum—  2.09 —   0.016—   
Total50.0 50.0 1125.92 563.52 8.64 4.32 
Losses 2.4%13.52 0.10 
Output45.0 55.0 1000.00 550.00 7.67 4.22 
Losses before baking/boiling, shrinkage 1.2%50.0 13.51 6.76 0.10 0.052
Baking/boiling 9.0%100.12 0.77 
Losses after baking/boiling, shrinkage 1.2%55.0 12.30 6.76 0.0940.052
Consolidated recipe, k=1.006004
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 230 kg finished product
in kind
in solids
in kind
in solids
1Sign up85.5 77.60 66.35 78.07 66.75 
2Artificial honey78.0 62.24 48.54 62.61 48.84 
3Jam, confiture, preserves72.0 45.97 33.10 46.25 33.30 
4Peeled rye flour85.5 15.54 13.28 15.63 13.36 
5Granulated sugar99.8512.78 12.76 12.85 12.84 
6Sign up84.0 12.47 10.47 12.54 10.53 
7Wine—  8.21 —   8.26 —   
8Water—  5.46 —   5.49 —   
9Vegetable oil100.0 4.67 4.67 4.70 4.70 
10Fruit filling74.0 3.68 2.73 3.71 2.74 
11Sign up78.0 3.12 2.43 3.13 2.44 
12Melange27.0 3.11 0.84 3.13 0.84 
13Dry perfume100.0 0.62 0.62 0.62 0.62 
14Ammonium salt (E503(i))—  0.40 —   0.41 —   
15Baking soda (E500(ii))50.0 0.15 0.0730.15 0.073
16Sign up91.2 0.12 0.11 0.12 0.11 
17Essence of rum—  0.016—   0.016—   
Total256.14 195.97 257.67 197.14 
Total phase loss 3.5%6.91 
Other losses 0.6%1.18 
General losses 4.1%8.08 
Output82.2 230.00 189.06 230.00 189.06