KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №041 Cake "Evening"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.4064 kg
finished product, g
No. 007 Sponge cake with cocoa powder
No. 095 Blotting syrup
No. 101 Chocolate lipstick
No. 001 Biscuit (main)
No. 007а Semi-finished biscuit crumb with cocoa powder No. 7
№087 Protein cream (custard)
in kind
in solids
Sign up99.8533.2 49.6 48.6 16.4 1.5 0.56149.86149.66
Melange27.0 55.4 —  —  27.3 2.5 —  85.2 23.07
Water—  —  54.5 16.2 —  —  0.0270.72—  
Flour, premium85.5 26.9 —  —  13.3 1.2 —  41.4 35.4 
Cocoa powder [Skurikhin]95.0 5.5 —  3.0 —  0.25—  8.758.44
Sign up78.0 —  —  7.3 —  —  —  7.3 5.7 
Potato starch80.0 2.2 —  —  3.3 0.1 —  5.6 4.48
Cognac or dessert wine—  —  4.6 —  —  —  —  4.6 —  
Essence—  —  —  0.170.16—  —  0.33—  
Raw egg white12.0 —  —  —  —  —  0.280.280.03
Sign up—  —  0.19—  —  —  —  0.19—  
Vanilla powder99.85—  —  0.15—  —  0.020.170.17
Total raw materials for semi-finished products123.2 108.8975.4260.465.550.88—  —  
Output of convenience foods96.6 96.6 64.4 47.2 4.3 0.86—  —  
Sign up72.0 —  —  —  —  —  —  85.9 61.8 
Jam66.0 —  —  —  —  —  —  33.5 22.1 
Total Raw—  —  —  —  —  —  493.8 310.85
The output of semi-finished products in the finished product91.4 91.4 61.0 44.7 4.1 0.81—  —  
Output finished product70.2 285.5 
Humidity29.8%24.0 ±3.0%50.0 ±4.0%12.0 ±1.0%25.0 ±3.0%24.0 ±3.0%30.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №087 Protein cream (custard)
  3. Preparation - No. 007а Semi-finished biscuit crumb with cocoa powder No. 7
  4. Preparation - No. 001 Biscuit (main)
  5. Preparation - No. 101 Chocolate lipstick
  6. Preparation - No. 095 Blotting syrup
  7. Preparation - No. 007 Sponge cake with cocoa powder
  8. Preparation - №041 Cake "Evening"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №087 Protein cream (custard)
  4. Pre-chilled egg whites are whipped in a beater, first at low, then at high speed for 7-10 minutes. Add 15–20% granulated sugar to the beaten mass, as provided by the recipe, and beat the mixture for another 10 minutes. Without stopping whipping, hot sugar syrup, vanilla powder are introduced in a thin stream and beat for 3–7 minutes.
    To prepare sugar syrup, granulated sugar and water in a ratio of 4: 1 are boiled down to a temperature of 118–120 ℃ (test for a weak ball).

    ** Characteristics of a semi-finished product. ** White, homogeneous, fluffy, slightly viscous mass with a glossy surface, good shape retention.

  5. Preparation - No. 007а Semi-finished biscuit crumb with cocoa powder No. 7
  6. Preparation - No. 001 Biscuit (main)
  7. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  8. Preparation - No. 101 Chocolate lipstick
  9. Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.

  10. Preparation - No. 095 Blotting syrup
  11. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  12. Preparation - No. 007 Sponge cake with cocoa powder
  13. Preparation - №041 Cake "Evening"
  14. Three layers of biscuit semi-finished product are connected with cream or jam. The surface is covered with chocolate fondant and decorated with protein cream. The side surface is finished with jam and biscuit crumbs.
    Round or square shape.

  15. Packaging, labeling, storage and transportation.
  16. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.