KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №120 Cake "Leaf fall"

Weight 2 and 3 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.847 kg
finished product, g
No. 017 Sand with nuts and cocoa powder
№067 Cream "Charlotte" chocolate
No. 060 Charlotte syrup
No. 101 Chocolate lipstick
№059 Cream "Charlotte" (main)
No. 017a Semi-finished shortbread crumb with nuts and cocoa powder No. 17
in kind
in solids
Sign up85.5 222.7 —  —  —  —  3.9 226.6 193.8 
Granulated sugar99.8589.1 —  61.8 59.4 —  1.6 211.9 211.5 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 133.6 50.1 —  —  14.8 2.4 200.9 168.7 
Roasted cashew kernels [2]97.5 44.5 —  —  —  —  0.7945.2944.17
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  41.2 —  —  —  41.2 4.9 
Sign up95.0 26.7 6.3 —  3.7 —  0.4737.1735.35
Melange27.0 31.2 —  —  —  —  0.5531.758.55
Water—  —  —  —  19.8 —  —  19.8 —  
Flour, premium (on the dust)85.5 17.8 —  —  —  —  0.3218.1215.47
Chicken eggs [chicken egg] [2]27.0 —  —  11.0 —  —  —  11.0 3.0 
Sign up78.0 —  —  —  8.9 —  —  8.9 6.9 
Essence—  0.89—  —  0.21—  0.021.12—  
Salt96.5 0.89—  —  —  —  0.020.910.88
Vanilla powder99.85—  0.19—  0.190.14—  0.520.52
Ammonium carbonic (E503(i))—  0.22—  —  —  —  —  0.22—  
Sign up50.0 0.22—  —  —  —  —  0.220.11
Cognac—  —  0.2 —  —  —  —  0.2 —  
Cognac or dessert wine—  —  —  —  —  0.06—  0.06—  
Total raw materials for semi-finished products567.8256.79114.0 92.2 15.0 10.07—  —  
Sign up68.6 —  77.0 —  —  20.8 —  —  —  
Total raw materials and semi-finished products567.82133.79114.0 92.2 35.8 10.07—  —  
Output of convenience foods498.2 131.1 97.8 78.7 35.0 8.7 —  —  
Sign up72.0 —  —  —  —  —  —  122.4 88.1 
Total Raw—  —  —  —  —  —  978.28781.95
The output of semi-finished products in the finished product482.8 127.0 —  76.2 33.9 8.5 —  —  
Output finished product87.7 742.9 
Humidity12.3%4.5 ±1.5%24.5 ±2.0%31.4 ±1.5%12.0 ±1.0%25.0 ±2.0%4.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 017a Semi-finished shortbread crumb with nuts and cocoa powder No. 17
  3. Preparation - No. 101 Chocolate lipstick
  4. Preparation - No. 060 Charlotte syrup
  5. Preparation - No. 017 Sand with nuts and cocoa powder
  6. Preparation - №059 Cream "Charlotte" (main)
  7. Preparation - №067 Cream "Charlotte" chocolate
  8. Preparation - №120 Cake "Leaf fall"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 017a Semi-finished shortbread crumb with nuts and cocoa powder No. 17
  4. The finished sandy semi-finished product with nuts and cocoa powder No. 17 is ground and sieved.

  5. Preparation - No. 101 Chocolate lipstick
  6. Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.

  7. Preparation - No. 060 Charlotte syrup
  8. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  9. Preparation - No. 017 Sand with nuts and cocoa powder
  10. A semi-finished product is prepared in the same way as sand No. 16, but the flour is pre-mixed with chopped roasted nuts and cocoa powder.

    ** Characteristics of the semi-finished product. ** Round shape. Crumb with good porosity, crumbly, brown color.

  11. Preparation - №059 Cream "Charlotte" (main)
  12. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  13. Preparation - №067 Cream "Charlotte" chocolate
  14. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  15. Preparation - №120 Cake "Leaf fall"
  16. Four layers of shortbread semi-finished product are connected by two layers of chocolate cream and one layer of jam. The surface is covered with chocolate fondant and finished with white and chocolate creams. The side surfaces are finished with crumbs.

  17. Packaging, labeling, storage and transportation.
  18. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.