KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №125 "Blackcurrant" cake

Weight 1 kg, 2 kg, 3 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.9302 kg
finished product, g
No. 016 Sand (main)
№067 Cream "Charlotte" chocolate
No. 060 Charlotte syrup
# 099 Lipstick
№059 Cream "Charlotte" (main)
№002 Fried biscuit crumb
No. 116 Zhzhenka
in kind
in solids
Sign up85.5 271.2 —  —  —  —  3.4 —  274.6 234.8 
Granulated sugar99.85108.5 —  66.7 76.1 —  4.2 2.5 258.0 257.6 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 162.7 41.0 —  —  30.3 —  —  234.0 196.5 
Melange27.0 38.0 —  —  —  —  7.0 —  45.0 12.2 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  44.4 —  —  —  —  44.4 5.3 
Sign up—  —  —  —  25.4 —  —  1.5 26.9 —  
Flour, premium (on the dust)85.5 21.7 —  —  —  —  —  —  21.7 18.6 
Chicken eggs [chicken egg] [2]27.0 —  —  11.9 —  —  —  —  11.9 3.2 
Starch syrup78.0 —  —  —  11.4 —  —  —  11.4 8.9 
Cocoa powder [Skurikhin]95.0 —  5.2 —  —  —  —  —  5.2 4.9 
Sign up—  1.1 —  —  0.26—  0.04—  1.4 —  
Salt96.5 1.1 —  —  —  —  —  —  1.1 1.0 
Potato starch80.0 —  —  —  —  —  0.84—  0.840.67
Vanilla powder99.85—  0.15—  —  0.29—  —  0.440.44
Ammonium carbonic (E503(i))—  0.27—  —  —  —  —  —  0.27—  
Sign up50.0 0.27—  —  —  —  —  —  0.270.14
Cognac—  —  0.16—  —  —  —  —  0.16—  
Cognac or dessert wine—  —  —  —  —  0.12—  —  0.12—  
Total raw materials for semi-finished products604.8446.51123.0 113.1630.7115.484.0 —  —  
Sign up68.6 —  63.0 —  —  42.6 —  —  —  —  
Total raw materials and semi-finished products604.84109.51123.0 113.1673.3115.484.0 —  —  
Output of convenience foods526.2 107.1 105.6 95.7 71.8 9.6 2.9 —  —  
Sign up72.0 —  —  —  —  —  —  —  143.5 103.3 
Total Raw—  —  —  —  —  —  —  1081.2 847.55
The output of semi-finished products in the finished product511.6 104.2 —  93.0 69.8 9.3 2.8 —  —  
Output finished product86.8 807.7 
Humidity13.2%5.5 ±1.5%24.5 ±2.0%31.4 ±1.5%12.0 ±1.0%25.0 ±2.0%6.0 ±2.0%22.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 116 Zhzhenka
  3. Preparation - №002 Fried biscuit crumb
  4. Preparation - # 099 Lipstick
  5. Preparation - No. 060 Charlotte syrup
  6. Preparation - No. 016 Sand (main)
  7. Preparation - №059 Cream "Charlotte" (main)
  8. Preparation - №067 Cream "Charlotte" chocolate
  9. Preparation - №125 "Blackcurrant" cake
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 116 Zhzhenka
  4. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  5. Preparation - №002 Fried biscuit crumb
  6. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  7. Preparation - # 099 Lipstick
  8. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  9. Preparation - No. 060 Charlotte syrup
  10. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  11. Preparation - No. 016 Sand (main)
  12. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  13. Preparation - №059 Cream "Charlotte" (main)
  14. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  15. Preparation - №067 Cream "Charlotte" chocolate
  16. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  17. Preparation - №125 "Blackcurrant" cake
  18. Four layers of sandy semi-finished product are sequentially connected with creamy and creamy chocolate creams, blackcurrant jam, chocolate cream. The surface is covered with lipstick, finished with cream and jam. The side surfaces are finished with crumbs.

  19. Packaging, labeling, storage and transportation.
  20. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.