KondiDoc: технологические расчеты в кондитерском производстве
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Technological map No. 277 Pastry "Amateur roll" (sliced)

Weight 90 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8189 kg
finished product, g
Filling "Amateur" (in # 277)
No. 001 Biscuit (main)
№059 Cream "Charlotte" (main)
No. 060 Charlotte syrup
No. 096 Fortified blotting syrup
No. 022 Custard
No. 016 Sand (main)
№002 Fried biscuit crumb
in kind
in solids
Sign up27.0 —  172.9 —  —  —  84.9 3.8 14.7 276.3 74.6 
Granulated sugar99.85—  103.7 —  92.3 58.8 —  10.8 8.8 274.4 274.1 
Flour, premium85.5 —  84.0 —  —  —  49.2 27.0 7.1 167.3 143.1 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  103.9 —  —  24.6 16.2 —  144.7 121.6 
water—  —  —  —  —  46.4 28.2 —  —  74.6 —  
Sign up12.0 —  —  —  61.5 —  —  —  —  61.5 7.4 
Potato starch80.0 —  20.7 —  —  —  —  —  1.8 22.5 18.0 
Chicken eggs [chicken egg] [2]27.0 —  —  —  16.4 —  —  —  —  16.4 4.4 
Cognac—  —  —  —  —  6.4 —  —  —  6.4 —  
Cognac or dessert wine—  —  —  0.4 —  5.5 —  —  —  5.9 —  
Sign up85.5 —  —  —  —  —  —  2.2 —  2.2 1.8 
Essence—  —  1.0 —  —  —  —  0.110.091.2 —  
Vanilla powder99.85—  —  1.0 —  —  —  —  —  1.0 1.0 
Salt96.5 —  —  —  —  —  0.620.11—  0.730.69
Essence of rum—  —  —  —  —  0.22—  —  —  0.22—  
Sign up—  —  —  —  —  —  —  0.03—  0.03—  
Baking soda (E500(ii))50.0 —  —  —  —  —  —  0.03—  0.030.01
Total raw materials for semi-finished products—  382.3 105.3 170.2 117.32187.5260.2832.491055.41646.7 
Sign up75.0 216.1 —  —  —  —  —  —  —  —  —  
No. 001 Biscuit (main)75.0 163.7 —  —  —  —  —  —  —  —  —  
No. 096 Fortified blotting syrup50.0 114.6 —  —  —  —  —  —  —  —  —  
No. 022 Custard76.0 108.1 —  —  —  —  —  —  —  —  —  
No. 016 Sand (main)94.5 52.4 —  —  —  —  —  —  —  —  —  
Sign up68.6 —  —  146.2 —  —  —  —  —  —  —  
Total raw materials and semi-finished products654.9 382.3 251.5 170.2 117.32187.5260.2832.49—  —  
Output of convenience foods648.7 298.8 246.1 146.2 114.6 108.1 52.4 20.0 —  —  
The output of semi-finished products in the finished product637.1 132.7 29.5 —  —  —  —  19.7 —  —  
Output finished product73.4 600.7 
Humidity26.6%27.7 ±2.0%25.0 ±3.0%25.0 ±2.0%31.4 ±1.5%50.0 ±4.0%24.0 +4.0% -3.0%5.5 ±1.5%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 016 Sand (main)
  4. Preparation - No. 022 Custard
  5. Preparation - No. 096 Fortified blotting syrup
  6. Preparation - No. 060 Charlotte syrup
  7. Preparation - No. 001 Biscuit (main)
  8. Preparation - №059 Cream "Charlotte" (main)
  9. Preparation - Filling "Amateur" (in # 277)
  10. Preparation - No. 277 Pastry "Amateur roll" (sliced)
  11. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 016 Sand (main)
  6. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  7. Preparation - No. 022 Custard
  8. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  9. Preparation - No. 096 Fortified blotting syrup
  10. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  11. Preparation - No. 060 Charlotte syrup
  12. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  13. Preparation - No. 001 Biscuit (main)
  14. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  15. Preparation - №059 Cream "Charlotte" (main)
  16. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  17. Preparation - Filling "Amateur" (in # 277)
  18. Preparation - No. 277 Pastry "Amateur roll" (sliced)
  19. This semi-finished biscuit is covered with an amateur filling and rolled in the form of a roll. The surface is covered with Charlotte cream and sprinkled with biscuit crumbs. Semi-oval shape.

  20. Packaging, labeling, storage and transportation.
  21. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.